China Best Sales ISO9001 Certificate Machine Spare Part Spline Spur Gear Shaft manufacturer

Condition: New
Warranty: 1 Year
Applicable Industries: Hotels, Garment Shops, Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Farms, Restaurant, Home Use, Retail, Food Shop, Printing Shops, Construction works , Energy & Mining, Food & Beverage Shops, Other, Advertising Company
Weight (KG): 1
Showroom Location: None
Video outgoing-inspection: Provided
Machinery Test Report: Provided
Marketing Type: Ordinary Product
Warranty of core components: 1 Year
Core Components: Engine, Bearing, Gearbox, Motor, Pressure vessel, Gear, Pump
Structure: Gear
Material: Stainless Steel, Carbon Steel, Aluminum, Brass, Stainless Steel, Carbon Steel, Aluminum, Alloy, Brass, Cooper
Coatings: NICKEL
Torque Capacity: Standard
Model Number: YW-SM-0032
Product name: Shaft
Finish: Plating, Paint, Polishing
Machining: CNC
Technology: Precision Machining
Standard: ASTM & AISI & DIN
OEM: Available
Keyword: OEM Precision Precision
Dimensions: Customized
Application: Industrial
Packaging Details: Carton + pallet or Plywood cases or Other package as per customer requirement
Port: HangZhou & ZheJiang & ZheJiang

ISO9001 Certificate Machine Spare Part Spline Spur Gear Shaft

Item name Precision Machining
Tolerance minimum tolerance 0.0005mm
Material Stainless Steel: SS201,SS301,SS303, SS304, SS316, SS416 etc.
Steel: mild steel, Carbon steel, 4140, 4340, Q235, Q345B, 20#, 45# etc.
Aluminum: AL6061, Al6063, AL6082, AL7075, AL5052, A380 etc.
Brass: HPb63, HPb62, HPb61, HPb59, H59, H68, H80, H90 etc.
Copper: C11000,C12000,C12000, C36000 etc.
Plastic: ABS, PC, PE, POM, Delrin, Nylon,PP, Peek etc.
Other: Titanium,etc.We handle many other type of materials. Please contact us if your required material is not listed above.
Surface Treatment Stainless Steel:Polishing, Passivating, Sandblasting, Laser engraving,Oxide black,Electrophoresis black
Steel: Zinc plating, Oxide black, Nickel plating, Chrome plating, Carburized, Powder Coated, Heat treatment.
Aluminum:Clear Anodized, Color Anodized, Sandblast Anodized, Chemical Film,Brushing,Polishing.
Brass: Nickel plating,chrome plating,Electrophoresis black,Oxide black,Powder coated.
Plastic:Plating gold (ABS), Painting, Brushing (Acylic), aser engraving.
Drawing Format jpg/.pdf/.dxf/.dwg/.igs./.stp/x_t. etc
Testing Machine CMM,Digital Height Gauge, caliper, Coordinate measuring machine, projecter machine, roughness tester, hardness tester and so on
Certificate CE, TUV, SGS or as your requirement to do test by the third party
Delivery time 10-15 days for sample, 35-40 days for bulk order
Packing Plywood pallet, plywood box or as per your requirement
Quality Control Conducted by ISO9001 System and PPAP Quality control documents
Inspection IQC, IPQC,FQC,QA
Service Warm and quick response service provided by the professional Export Sales Team with many years’ experience in handling exports to the US, Europe, Japan and other countries and regions.
Quality Control Packing & Delivery Company Profile ZheJiang Yunwei Industrial Co., Ltd is 1 of the professionanl manufacturer for various kinds of OEM/ODM precision casting parts, stainless steel rigging hardware and stainless steel marine hardware, always regards quality as a key criterion, and applied to all aspects of its operations. With a group of hightly professional and experienced egineers taking charge of the design, drawing draft & modification, production and quality control, we are CZPT to meet all of our customer’ requirement. FAQ 1. What is your payment term ?T/T, L/C, Western Union, PayPal, Trade Assurance etc…2. What is your delivery time for this order ?Normally our delivery time is 30-35 days. It also should be depend on what kind of product and the quantity you require. But if we have the products in stock, then the delivery time will be in about 10 days or less.3. Can you send me samples then I can feel your quality ?Yes, of course. Free samples are available.4. Can you accept customized orders?Yes, any customized product is available. You can directly send us your design product draft to us, then we will discuss with our professional designers and confirm all right information to you.5. Can you add our own logo on the products?Yes. We offer the service of adding customers’ logo on the products. There are many types of this service.If you have this need, welcome to contact me!6. Are you making by yourself ?Yes, we are. We have our own factory and showroom. Warmly welcome to visiting our factory at any time. We can also pick you up atairport and station.7. Can I get a discount?Yes. For big order and Frequent Customers, we give reasonable discounts.8. How about your quality guarantee?We’re 100% responsible for damage of full container goods if it’s caused by our improper package.We have very strict QC team to control the quality problem.From material to finished products, each step, our inspection man to inspect it.For each order, we will test and have the record. 9. Casting ProcessInvestment cast (wax CZPT made by middle-temperature wax) /Precision casting, lost Wax Casting (wax CZPT made by low-temperaturewax)/ Precision casting.10. Casting ToleranceCT7-8 for Lost-wax casting Process, CT4-6 for investment casting process.11. Machining ProcessCNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and etc12. Machining ToleranceFrom 0.005mm-0.01mm-0.1mm.13. General Products ApplicationMetal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system,Agriculture machine metal Parts etc Contact Us Don’t see what you’re looking for on our website? Just ask and we’ll do everything we can to get you what you want. You can get a reply within 60 minutes.8:00am – 22:00pm (China Time)Monday –Saturday (China Time)You also can call me on Sunday if something is urgent!

Types of Splines

There are four types of splines: Involute, Parallel key, helical, and ball. Learn about their characteristics. And, if you’re not sure what they are, you can always request a quotation. These splines are commonly used for building special machinery, repair jobs, and other applications. The CZPT Manufacturing Company manufactures these shafts. It is a specialty manufacturer and we welcome your business.
splineshaft

Involute splines

The involute spline provides a more rigid and durable structure, and is available in a variety of diameters and spline counts. Generally, steel, carbon steel, or titanium are used as raw materials. Other materials, such as carbon fiber, may be suitable. However, titanium can be difficult to produce, so some manufacturers make splines using other constituents.
When splines are used in shafts, they prevent parts from separating during operation. These features make them an ideal choice for securing mechanical assemblies. Splines with inward-curving grooves do not have sharp corners and are therefore less likely to break or separate while they are in operation. These properties help them to withstand high-speed operations, such as braking, accelerating, and reversing.
A male spline is fitted with an externally-oriented face, and a female spline is inserted through the center. The teeth of the male spline typically have chamfered tips to provide clearance with the transition area. The radii and width of the teeth of a male spline are typically larger than those of a female spline. These specifications are specified in ANSI or DIN design manuals.
The effective tooth thickness of a spline depends on the involute profile error and the lead error. Also, the spacing of the spline teeth and keyways can affect the effective tooth thickness. Involute splines in a splined shaft are designed so that at least 25 percent of the spline teeth engage during coupling, which results in a uniform distribution of load and wear on the spline.

Parallel key splines

A parallel splined shaft has a helix of equal-sized grooves around its circumference. These grooves are generally parallel or involute. Splines minimize stress concentrations in stationary joints and allow linear and rotary motion. Splines may be cut or cold-rolled. Cold-rolled splines have more strength than cut spines and are often used in applications that require high strength, accuracy, and a smooth surface.
A parallel key splined shaft features grooves and keys that are parallel to the axis of the shaft. This design is best suited for applications where load bearing is a primary concern and a smooth motion is needed. A parallel key splined shaft can be made from alloy steels, which are iron-based alloys that may also contain chromium, nickel, molybdenum, copper, or other alloying materials.
A splined shaft can be used to transmit torque and provide anti-rotation when operating as a linear guide. These shafts have square profiles that match up with grooves in a mating piece and transmit torque and rotation. They can also be easily changed in length, and are commonly used in aerospace. Its reliability and fatigue life make it an excellent choice for many applications.
The main difference between a parallel key splined shaft and a keyed shaft is that the former offers more flexibility. They lack slots, which reduce torque-transmitting capacity. Splines offer equal load distribution along the gear teeth, which translates into a longer fatigue life for the shaft. In agricultural applications, shaft life is essential. Agricultural equipment, for example, requires the ability to function at high speeds for extended periods of time.
splineshaft

Involute helical splines

Involute splines are a common design for splined shafts. They are the most commonly used type of splined shaft and feature equal spacing among their teeth. The teeth of this design are also shorter than those of the parallel spline shaft, reducing stress concentration. These splines can be used to transmit power to floating or permanently fixed gears, and reduce stress concentrations in the stationary joint. Involute splines are the most common type of splined shaft, and are widely used for a variety of applications in automotive, machine tools, and more.
Involute helical spline shafts are ideal for applications involving axial motion and rotation. They allow for face coupling engagement and disengagement. This design also allows for a larger diameter than a parallel spline shaft. The result is a highly efficient gearbox. Besides being durable, splines can also be used for other applications involving torque and energy transfer.
A new statistical model can be used to determine the number of teeth that engage for a given load. These splines are characterized by a tight fit at the major diameters, thereby transferring concentricity from the shaft to the female spline. A male spline has chamfered tips for clearance with the transition area. ANSI and DIN design manuals specify the different classes of fit.
The design of involute helical splines is similar to that of gears, and their ridges or teeth are matched with the corresponding grooves in a mating piece. It enables torque and rotation to be transferred to a mate piece while maintaining alignment of the two components. Different types of splines are used in different applications. Different splines can have different levels of tooth height.

Involute ball splines

When splines are used, they allow the shaft and hub to engage evenly over the shaft’s entire circumference. Because the teeth are evenly spaced, the load that they can transfer is uniform and their position is always the same regardless of shaft length. Whether the shaft is used to transmit torque or to transmit power, splines are a great choice. They provide maximum strength and allow for linear or rotary motion.
There are three basic types of splines: helical, crown, and ball. Crown splines feature equally spaced grooves. Crown splines feature involute sides and parallel sides. Helical splines use involute teeth and are often used in small diameter shafts. Ball splines contain a ball bearing inside the splined shaft to facilitate rotary motion and minimize stress concentration in stationary joints.
The two types of splines are classified under the ANSI classes of fit. Fillet root splines have teeth that mesh along the longitudinal axis of rotation. Flat root splines have similar teeth, but are intended to optimize strength for short-term use. Both types of splines are important for ensuring the shaft aligns properly and is not misaligned.
The friction coefficient of the hub is a complex process. When the hub is off-center, the center moves in predictable but irregular motion. Moreover, when the shaft is centered, the center may oscillate between being centered and being off-center. To compensate for this, the torque must be adequate to keep the shaft in its axis during all rotation angles. While straight-sided splines provide similar centering, they have lower misalignment load factors.
splineshaft

Keyed shafts

Essentially, splined shafts have teeth or ridges that fit together to transfer torque. Because splines are not as tall as involute gears, they offer uniform torque transfer. Additionally, they provide the opportunity for torque and rotational changes and improve wear resistance. In addition to their durability, splined shafts are popular in the aerospace industry and provide increased reliability and fatigue life.
Keyed shafts are available in different materials, lengths, and diameters. When used in high-power drive applications, they offer higher torque and rotational speeds. The higher torque they produce helps them deliver power to the gearbox. However, they are not as durable as splined shafts, which is why the latter is usually preferred in these applications. And while they’re more expensive, they’re equally effective when it comes to torque delivery.
Parallel keyed shafts have separate profiles and ridges and are used in applications requiring accuracy and precision. Keyed shafts with rolled splines are 35% stronger than cut splines and are used where precision is essential. These splines also have a smooth finish, which can make them a good choice for precision applications. They also work well with gears and other mechanical systems that require accurate torque transfer.
Carbon steel is another material used for splined shafts. Carbon steel is known for its malleability, and its shallow carbon content helps create reliable motion. However, if you’re looking for something more durable, consider ferrous steel. This type contains metals such as nickel, chromium, and molybdenum. And it’s important to remember that carbon steel is not the only material to consider.

China Best Sales ISO9001 Certificate Machine Spare Part Spline Spur Gear Shaft     manufacturer China Best Sales ISO9001 Certificate Machine Spare Part Spline Spur Gear Shaft     manufacturer