China Hot selling SGA3060AHR hydraulic type Saddle Moving Surface Grinding machine with Hot selling

Product Description

Main features:
1) Auto feed & manual on transverse, auto hydraulic transmission & manual feed on longitudinal, rapid feed, step-feed and auto down feed control on vertical. Vertical movement adopts PLC to realise the auto grinding.
 2) saddle is adopted in the design, all these 3 CZPT way is lined with TF wearable material and lubricated by intermittent forced oil pump, the column have double walls, the table right and left moving is driven by variable displacement vane pump and adopted closed type hydraulic system. All above make the machine with high rigidity and precision, small thermal distortion, moving smoothly, low nose and temperture increase, is easy to maintain. The table is driven by manual or by hydraulic in right or left direction, the speed is variable changed by adjusting lever located on the saddle, driven by manual or by motor through driven the ball leading screw. The grinding head could be driven by servo motor, also it be driven by manual.

Main functions:
The machine is used for MID-type & mini type material processing workshop and the other maintain & tools workshop in.
The machine is mainly used to grinding the surface with the wheel circle face, the surface been ground have high precision and low roughness. Also it can grind the vertical surface with the end face of the wheel, the workpieces can be placed on the magnetic chuck or fixed directly on the table or with other fixtures suit to various work pieces.
The machine can be used for grinding steel, cast iron and non ferrous metals.
Standard accessories:
(1) Electro magnetic chuck, (2) coolant tank, (3)demagnetic eqipment, (4)wheel cover guard, (5)leveling wedge and foundation bolt (6) balance arbor (7)wheel dresser base (8) wheel flange and wheel (9) tool box and tools (10)PLC auto grinding controller
Optional accessories:
(1) blance stand (2)coolant tank with magnetic separator (3)coolant tank with dust collector (4)coolant tank with dust collector and magnetic separator (5)coolant tank with paper filter
(6) coolant tank with paper filter and magnetic seprator (7) manual parallel wheel dresser

Main specifications:

Item/model unit SG2050AHD SGA2550AHD SGA3063AHD SGA35710AHD SGA4080AHD SGA45710AHD
Table size(w*l) mm 200*460 250*500 305*635 305*1571 406*813 406*1571
Max. longitudinal & cross travel mm 510*238 560*275 765*340 1130*340 910*450 1130*450
Max. distance from spindle center to table mm 450 450 580 580 580 580
Electro magnetic chuck size mm 200*460 250*500 300*600 300*1000 400*800 400*1000
Speed of table longitudinal movement m/min 7-25
Table transverse movement Auto feed mm/min 0.1-8
Rapid speed m/min 990
Feed of handwheel mm/div 0.02
Wheelhead vertical movement Auto feed mm/min 0.005/0.01/0.02/0.03/0.04/0.05
Rapid speed m/min 240
Feed of handwheel mm/div 0.005
Grinding wheel speed rpm 2850(50HZ), 3450 (60HZ) 1450(50HZ), 1750(60HZ)
Size ( OD*W*ID) mm 200*20*31.75 350*40*127
Spindle motor kw 1.5 2.2 5.5
Hydraulic motor kw 0.75 2.2
Colling pump motor kw 0.04 0.125
Elevating motor kw 0.5
Cross feed motor kw 0.04
Max. loading capacity(include chuck) kg 120 180 270 400 500 600
Total rated power kw 3 3.7 9
Height of machine mm 1675 1890
Floor space(L*W) mm 2050*1400 2300*1600 2800*2200 4400*2200 3600*2400 4400*2400
Gross weight kg 1600 1800 2800 3500 3800 4300
Package dimensions(L*W*H) mm 1906*1716*2195 2316*2016*2208 2350*2220*2150 2950*2220*2210 2850*2270*2180 2950*2270*2210

KINDLY NOTE:
H means: Cross and vertical moving by manual, hydraulic transmission on longitudinal movement
AH means: Auto intermittent feed on transverse, hydraulic transmission on longitudinal, manual  on vertical.
AHR means: Auto intermittent feed on transverse, hydraulic transmission on longitudinal, rapid movement on vertical.
AHD means: Auto intermittent feed on transverse, hydraulic transmission on longitudinal, PLC auto grinding controller and servo motor is equipped and with wheel head auto down feed

1.Standardization of Service “212”

2: response in 2 hours

1: provide solution in 1 day

2: solve complaint in 2 days

2.Installation Service

Installation Services are available with all HYMT machines. We dispatch technician to customer’s 
factory for installation and preoperation of machines.

3.Training Service

Our technician is available to your factory and offer training of how to use our machines. As well, you
 may send your technician to our company to learn how to operate machines.

4.Quality Guarantee

We guarantee the quality of machine (e.g. processing speed and working performance is the same as the data of samples making). We sign the agreement with detailed technical data.

We arrange final test before shipment. We run the machine for a few days, and then use customer’s materials for test. After making sure machine is the best performance, then make shipments.

The Functions of Splined Shaft Bearings

Splined shafts are the most common types of bearings for machine tools. They are made of a wide variety of materials, including metals and non-metals such as Delrin and nylon. They are often fabricated to reduce deflection. The tooth profile will become deformed with time, as the shaft is used over a long period of time. Splined shafts are available in a huge range of materials and lengths.

Functions

Splined shafts are used in a variety of applications and industries. They are an effective anti-rotational device, as well as a reliable means of transmitting torque. Other types of shafts are available, including key shafts, but splines are the most convenient for transmitting torque. The following article discusses the functions of splines and why they are a superior choice. Listed below are a few examples of applications and industries in which splines are used.
Splined shafts can be of several styles, depending on the application and mechanical system in question. The differences between splined shaft styles include the design of teeth, overall strength, transfer of rotational concentricity, sliding ability, and misalignment tolerance. Listed below are a few examples of splines, as well as some of their benefits. The difference between these styles is not mutually exclusive; instead, each style has a distinct set of pros and cons.
A splined shaft is a cylindrical shaft with teeth or ridges that correspond to a specific angular position. This allows a shaft to transfer torque while maintaining angular correspondence between tracks. A splined shaft is defined as a cylindrical member with several grooves cut into its circumference. These grooves are equally spaced around the shaft and form a series of projecting keys. These features give the shaft a rounded appearance and allow it to fit perfectly into a grooved cylindrical member.
While the most common applications of splines are for shortening or extending shafts, they can also be used to secure mechanical assemblies. An “involute spline” spline has a groove that is wider than its counterparts. The result is that a splined shaft will resist separation during operation. They are an ideal choice for applications where deflection is an issue.
A spline shaft’s radial torsion load distribution is equally distributed, unless a bevel gear is used. The radial torsion load is evenly distributed and will not exert significant load concentration. If the spline couplings are not aligned correctly, the spline connection can fail quickly, causing significant fretting fatigue and wear. A couple of papers discuss this issue in more detail.
splineshaft

Types

There are many different types of splined shafts. Each type features an evenly spaced helix of grooves on its outer surface. These grooves are either parallel or involute. Their shape allows them to be paired with gears and interchange rotary and linear motion. Splines are often cold-rolled or cut. The latter has increased strength compared to cut spines. These types of shafts are commonly used in applications requiring high strength, accuracy, and smoothness.
Another difference between internal and external splined shafts lies in the manufacturing process. The former is made of wood, while the latter is made of steel or a metal alloy. The process of manufacturing splined shafts involves cutting furrows into the surface of the material. Both processes are expensive and require expert skill. The main advantage of splined shafts is their adaptability to a wide range of applications.
In general, splined shafts are used in machinery where the rotation is transferred to an internal splined member. This member can be a gear or some other rotary device. These types of shafts are often packaged together as a hub assembly. Cleaning and lubricating are essential to the life of these components. If you’re using them on a daily basis, you’ll want to make sure to regularly inspect them.
Crowned splines are usually involute. The teeth of these splines form a spiral pattern. They are used for smaller diameter shafts because they add strength. Involute splines are also used on instrument drives and valve shafts. Serration standards are found in the SAE. Both kinds of splines can also contain a ball bearing for high torque. The difference between the 2 types of splines is the number of teeth on the shaft.
Internal splines have many advantages over external ones. For example, an internal spline shaft can be made using a grinding wheel instead of a CNC machine. It also uses a more accurate and economical process. Furthermore, it allows for a shorter manufacturing cycle, which is essential when splining high-speed machines. In addition, it stabilizes the relative phase between the spline and thread.
splineshaft

Manufacturing methods

There are several methods used to fabricate a splined shaft. Key and splined shafts are constructed from 2 separate parts that are shaped in a synchronized manner to transfer torque uniformly. Hot rolling is 1 method, while cold rolling utilizes low temperatures to form metal. Both methods enhance mechanical properties, surface finishes, and precision. The advantage of cold rolling is its cost-effectiveness.
Cold forming is 1 method, as well as machining and assembling. Cold forming is a unique process that allows the spline to be shaped to the desired shape. The resulting shape provides maximum contact area and torsional strength. Standard splines are available in standard sizes, but custom lengths can also be ordered. CZPT offers various auxiliary equipment, such as mating sleeves and flanged bushings.
Cold forging is another method. This method produces long splined shafts that are used in automobile propellers. After the spline portion is cut out, it is worked on in a hobbing machine. Work hardening enhances the root strength of the splined portion. It can be used for bearings, gears, and other mechanical components. Listed below are the manufacturing methods for splined shafts.
Parallel splines are the simplest of the splined shaft manufacturing methods. Parallel splines are usually welded to shafts, while involute splines are made of metal or non-metals. Splines are available in a wide variety of lengths and materials. The process is usually accompanied by a process called milling. The workpiece rotates to produce the serrated surface.
Splines are internal or external grooves in a splined shaft. They work in combination with keyways to transfer torque. Male and female splines are used in gears. Female and male splines correspond to 1 another to ensure proper angular correspondence. Involute splines have more surface area and thus are stronger than external splines. Moreover, they help the shaft fit into a grooved cylindrical member without misalignment.
A variety of other methods of manufacturing a splined shaft can be used to produce a splined shaft. Spline shafts can be produced using broaching and shaping, 2 precision machining methods. Broaching uses a metal tool with successively larger teeth to remove metal and create ridges and holes in the surface of a material. However, this process is expensive and requires special expertise.
splineshaft

Applications

The splined shaft is a mechanical component with a helix-like shape formed by the equal spacing of grooves in a circular ring. The splines can either have parallel or involute sides. The splines minimize stress concentration in stationary joints and can be used in both rotary and linear motion. In some cases, splines are rolled rather than cut. The latter is more durable than cut splines and is often used in applications requiring high strength, accuracy, and smooth finish.
Splined shafts are commonly made of carbon steel. This alloy steel has a low carbon content, making it easy to work with. Carbon steel is a great choice for splines because it is malleable. Generally, high-quality carbon steel provides a consistent motion. Steel alloys are also available that contain nickel, chromium, copper, and other metals. If you’re unsure of the right material for your application, you can consult a spline chart.
Splines are a versatile mechanical component. They are easy to cut and fit. Splines can be internal or external, with teeth positioned at equal intervals on both sides of the shaft. This allows the shaft to engage with the hub around the entire circumference of the hub. It also increases load capacity by creating a constant multiple-tooth point of contact with the hub. For this reason, they’re used extensively in rotary and linear motion.
Splined shafts are used in a wide variety of industries. CZPT Inc. offers custom and standard splined shafts for a variety of applications. When choosing a splined shaft for a specific application, consider the surrounding mated components, torque requirements, and size requirements. These 3 factors will make it the ideal choice for your rotary equipment. And you’ll be pleased with the end result!
There are many types of splines and their applications are endless. They transfer torque and angular misalignment between parts, and they also enable the axial rotation of assembled components. Therefore, splines are an essential component of machinery and are used in a wide range of applications. This type of shaft can be found in various types of machines, from household appliances to industrial machinery. So, the next time you’re looking for a splined shaft, make sure you look for a splined one.

China Hot selling SGA3060AHR hydraulic type Saddle Moving Surface Grinding machine     with Hot sellingChina Hot selling SGA3060AHR hydraulic type Saddle Moving Surface Grinding machine     with Hot selling