China supplier CZPT Motor Bmrs 36 Hydraulic Motors Concrete Pump Truck Excavator with Good quality

Product Description

Eaton Motor BMRS 36 Hydraulic Motors  Concrete Pump Truck   Excavator 

 

BMRS series motor are small volume, economical type, which is designed with shaft
distribution flow, which adapt the Gerotor gear set design and provide compact volume,
high power and low weigth.

BMR Hydraulic Orbit Motor

Main Specification 
Technical data for BMR with 25 and 1 in and 1 in splined and 28.56 tapered shaft 

Type

BMR

BMRS

36

BMR

BMRS

50

BMR

BMRS

80

BMR

BMRS

100

BMR

BMRS

125

BMR

BMRS

160

BMR

BMRS

200

BMR

BMRS

250

BMR

BMRS

315

BMR

BMRS

375

Geometric displacement (cm3 /rev.) 36 51.7 81.5 102 127.2 157.2 194.5 253.3 317.5 381.4

Max. speed

(rpm)

cont. 1250 960 750 600 475 378 310 240 190 155
int. 1520 1150 940 750 600 475 385 300 240 190

Max. torque

(N•m)

cont. 72 100 195 240 300 380 450 540 550 580
int. 83 126 220 280 340 430 500 610 690 690
peak 105 165 270 320 370 460 560 710 840 830

Max. output

(kW)

cont 8.5 9.5 12.5 13.0 12.5 12.5 11.0 10.0 9.0 7.5
int. 9.8 11.2 15.0 15.0 14.5 14.0 13.0 12.0 10.0 9.0

Max. pressure 
drop

(MPa)

cont. 14.0 14 17.5 17.5 17.5 17.5 17.5 17.5 13.5 11.5
int. 16.5 17.5 20 20 20 20 20 20 17.5 15
peak 22.5 22.5 22.5 22.5 22.5 22.5 22.5 22.5 31 17.5

Max. flow

(L/min)

cont. 45 50 60 60 60 60 60 60 60 60
int. 55 60 75 75 75 75 75 75 75 75
Weight (kg) 6.5 6.7 6.9 7 7.3 7.6 8.0 8.5 9.0 9.5

* Continuous pressure:Max.value of operating motor continuously. 
* Intermittent pressure:Max.value of operating motor in 6 seconds per minute . 
* CZPT pressure:Max.value of operating motor in 0.6 second per minute.

 

Technical data for BMR with 31.75 and 32 shaft

Type

BMR

BMRS

36

BMR

BMRS

50

BMR

BMRS

80

BMR

BMRS

100

BMR

BMRS

125

BMR

BMRS

160

BMR

BMRS

200

BMR

BMRS

250

BMR

BMRS

315

BMR

BMRS

375

Geometric displacement (cm3 /rev.) 36 51.7 81.5 102 127.2 157.2 194.5 253.3 317.5 381.4

Max. speed

(rpm)

cont. 1250 960 750 600 475 378 310 240 190 155
int. 1520 1150 940 750 600 475 385 300 240 190

Max. torque

(N•m)

cont. 72 100 195 240 300 380 450 540 550 580
int. 83 126 220 280 340 430 500 610 690 690
peak 105 165 270 320 370 460 560 710 840 830

Max. output

(kW)

cont. 8.5 9.5 12.5 13.0 12.5 12.5 11.0 10.0 9.0 7.5
int. 9.8 11.2 15.0 15.0 14.5 14.0 13.0 12.0 10.0 9.0

Max. pressure 
drop

(MPa)

cont. 14.0 14 17.5 17.5 17.5 17.5 17.5 17.5 13.5 11.5
int. 16.5 17.5 20 20 20 20 20 20 17.5 15
peak 22.5 22.5 22.5 22.5 22.5 22.5 22.5 22.5 21 17.5

Max. flow

(L/min)

cont. 45 50 60 60 60 60 60 60 60 60
int. 55 60 75 75 75 75 75 75 75 75
Weight (kg) 6.5 6.7 6.9 7 7.3 7.6 8.0 8.5 9.0 9.5

* Continuous pressure:Max.value of operating motor continuously. 
* Intermittent pressure:Max.value of operating motor in 6 seconds per minute . 
* CZPT pressure:Max.value of operating motor in 0.6 second per minute.

   

 

 

 

1.1  Output steering  

1.2  The correct use of the motor will directly affect the working life. Therefore, the following basic requirements must be met.

1.2.1  System requirements

  • The system should be equipped with a corresponding oil filter to ensure the cleanliness of the system oil.
  • The hydraulic circuit must be equipped with a cooling system to prevent excessive oil temperature.
  • Pressure gauges and thermometers must be installed in the oil inlet lines.
  • A pressure gauge should be installed in the hydraulic circuit of the hydraulic pump. 

1.2.2  System hydraulic oil requirements

      According to the different ambient temperature and usage, the oil used should have good viscosity-temperature performance, good defoaming properties, anti-oxidation, anti-rust, high flash point, etc. During the operation of the motor, its viscosity is between (25-70)*10-6m2/s, and the water, alkali and mechanical impurities in the oil must not exceed the allowable value.

  • It is recommended to use YB-N46, YB-N68 anti-wear hydraulic oil.
  • The filtration accuracy of the system is better than 20μm.,
  • Normal working oil temperature is 25-55ºC, short-term working oil temperature is not higher than 65ºC.

2. Motor installation

Before installation, check whether the motor is damaged. The motor oil stored for a long time needs to be drained and rinsed to prevent the internal moving parts from sticking.
The motor mounting bracket must have sufficient rigidity to prevent shock and vibration during rotation.
The mounting bolts must be tightened evenly.
Connection method of drain pipe:
The BMR motor has 2 built-in check valves, and the leaked oil can return to the oil return pipe through the check valve

A) When the oil return pressure is ≤1Mpa, there is no need to connect the drain pipe;
B) When the oil return pressure is greater than 1Mpa, the drain pipe must be connected. (Drain pipe location diagram)

  • The motor is unstable when running at low speed, and can be eliminated by applying back pressure, the back pressure value is not less than 0.2Mpa.
  • This type of motor can not be operated under the pump working conditions, nor can it be used as a pump.
  • The installation surface should be flat.
  • The installation should determine the connection flange, the stop, and the output connection shaft size is accurate.
  • Ensure that the output shaft and the device connected to the transmission have good concentricity. When the output shaft is installed, it is necessary to prevent the axial thrust of the output shaft and the interlocking device.
    (The cycloidal motor BMR bears a small radial force.),
  • During the installation process, the smoothness and parallelism of the connecting plate part of the oil inlet and outlet are protected to prevent the oil sealing effect caused by the bumps from being bad, resulting in oil leakage.
  • The screws and the rear cover of the rear of the motor must not be hit during installation.
    If you want to tap, please tap the mounting flange.
  • The motor cannot be installed forcefully or twisted.,
  • Do not remove the plastic plugs above the pipelines and oil pipes before they are installed.

 

 

Company Information:

 

Elephant Fluid Power has been engaged in the hydraulic business since the beginning of the 20th century. It has a history of nearly 20 years and has always been upholding the principles of “quality first”, “credit first” and “zero complaint”, and has become a new leader in the hydraulics industry. CZPT Fluid Power insists on good products, good service, and has been providing customers with better, more comprehensive hydraulic products, and constantly.

 

 

 

If you are interested in our products, please contact me, I will provide the best price support and quality service.
I believe we will establish a good and long-term cooperation.

 

What Are the Advantages of a Splined Shaft?

If you are looking for the right splined shaft for your machine, you should know a few important things. First, what type of material should be used? Stainless steel is usually the most appropriate choice, because of its ability to offer low noise and fatigue failure. Secondly, it can be machined using a slotting or shaping machine. Lastly, it will ensure smooth motion. So, what are the advantages of a splined shaft?
Stainless steel is the best material for splined shafts

When choosing a splined shaft, you should consider its hardness, quality, and finish. Stainless steel has superior corrosion and wear resistance. Carbon steel is another good material for splined shafts. Carbon steel has a shallow carbon content (about 1.7%), which makes it more malleable and helps ensure smooth motion. But if you’re not willing to spend the money on stainless steel, consider other options.
There are 2 main types of splines: parallel splines and crowned splines. Involute splines have parallel grooves and allow linear and rotary motion. Helical splines have involute teeth and are oriented at an angle. This type allows for many teeth on the shaft and minimizes the stress concentration in the stationary joint.
Large evenly spaced splines are widely used in hydraulic systems, drivetrains, and machine tools. They are typically made from carbon steel (CR10) and stainless steel (AISI 304). This material is durable and meets the requirements of ISO 14-B, formerly DIN 5463-B. Splined shafts are typically made of stainless steel or C45 steel, though there are many other materials available.
Stainless steel is the best material for a splined shaft. This metal is also incredibly affordable. In most cases, stainless steel is the best choice for these shafts because it offers the best corrosion resistance. There are many different types of splined shafts, and each 1 is suited for a particular application. There are also many different types of stainless steel, so choose stainless steel if you want the best quality.
For those looking for high-quality splined shafts, CZPT Spline Shafts offer many benefits. They can reduce costs, improve positional accuracy, and reduce friction. With the CZPT TFE coating, splined shafts can reduce energy and heat buildup, and extend the life of your products. And, they’re easy to install – all you need to do is install them.
splineshaft

They provide low noise, low wear and fatigue failure

The splines in a splined shaft are composed of 2 main parts: the spline root fillet and the spline relief. The spline root fillet is the most critical part, because fatigue failure starts there and propagates to the relief. The spline relief is more susceptible to fatigue failure because of its involute tooth shape, which offers a lower stress to the shaft and has a smaller area of contact.
The fatigue life of splined shafts is determined by measuring the S-N curve. This is also known as the Wohler curve, and it is the relationship between stress amplitude and number of cycles. It depends on the material, geometry and way of loading. It can be obtained from a physical test on a uniform material specimen under a constant amplitude load. Approximations for low-alloy steel parts can be made using a lower-alloy steel material.
Splined shafts provide low noise, minimal wear and fatigue failure. However, some mechanical transmission elements need to be removed from the shaft during assembly and manufacturing processes. The shafts must still be capable of relative axial movement for functional purposes. As such, good spline joints are essential to high-quality torque transmission, minimal backlash, and low noise. The major failure modes of spline shafts include fretting corrosion, tooth breakage, and fatigue failure.
The outer disc carrier spline is susceptible to tensile stress and fatigue failure. High customer demands for low noise and low wear and fatigue failure makes splined shafts an excellent choice. A fractured spline gear coupling was received for analysis. It was installed near the top of a filter shaft and inserted into the gearbox motor. The service history was unknown. The fractured spline gear coupling had longitudinally cracked and arrested at the termination of the spline gear teeth. The spline gear teeth also exhibited wear and deformation.
A new spline coupling method detects fault propagation in hollow cylindrical splined shafts. A spline coupling is fabricated using an AE method with the spline section unrolled into a metal plate of the same thickness as the cylinder wall. In addition, the spline coupling is misaligned, which puts significant concentration on the spline teeth. This further accelerates the rate of fretting fatigue and wear.
A spline joint should be lubricated after 25 hours of operation. Frequent lubrication can increase maintenance costs and cause downtime. Moreover, the lubricant may retain abrasive particles at the interfaces. In some cases, lubricants can even cause misalignment, leading to premature failure. So, the lubrication of a spline coupling is vital in ensuring proper functioning of the shaft.
The design of a spline coupling can be optimized to enhance its wear resistance and reliability. Surface treatments, loads, and rotation affect the friction properties of a spline coupling. In addition, a finite element method was developed to predict wear of a floating spline coupling. This method is feasible and provides a reliable basis for predicting the wear and fatigue life of a spline coupling.
splineshaft

They can be machined using a slotting or shaping machine

Machines can be used to shape splined shafts in a variety of industries. They are useful in many applications, including gearboxes, braking systems, and axles. A slotted shaft can be manipulated in several ways, including hobbling, broaching, and slotting. In addition to shaping, splines are also useful in reducing bar diameter.
When using a slotting or shaping machine, the workpiece is held against a pedestal that has a uniform thickness. The machine is equipped with a stand column and limiting column (Figure 1), each positioned perpendicular to the upper surface of the pedestal. The limiting column axis is located on the same line as the stand column. During the slotting or shaping process, the tool is fed in and out until the desired space is achieved.
One process involves cutting splines into a shaft. Straddle milling, spline shaping, and spline cutting are 2 common processes used to create splined shafts. Straddle milling involves a fixed indexing fixture that holds the shaft steady, while rotating milling cutters cut the groove in the length of the shaft. Several passes are required to ensure uniformity throughout the spline.
Splines are a type of gear. The ridges or teeth on the drive shaft mesh with grooves in the mating piece. A splined shaft allows the transmission of torque to a mate piece while maximizing the power transfer. Splines are used in heavy vehicles, construction, agriculture, and massive earthmoving machinery. Splines are used in virtually every type of rotary motion, from axles to transmission systems. They also offer better fatigue life and reliability.
Slotting or shaping machines can also be used to shape splined shafts. Slotting machines are often used to machine splined shafts, because it is easier to make them with these machines. Using a slotting or shaping machine can result in splined shafts of different sizes. It is important to follow a set of spline standards to ensure your parts are manufactured to the highest standards.
A milling machine is another option for producing splined shafts. A spline shaft can be set up between 2 centers in an indexing fixture. Two side milling cutters are mounted on an arbor and a spacer and shims are inserted between them. The arbor and cutters are then mounted to a milling machine spindle. To make sure the cutters center themselves over the splined shaft, an adjustment must be made to the spindle of the machine.
The machining process is very different for internal and external splines. External splines can be broached, shaped, milled, or hobbed, while internal splines cannot. These machines use hard alloy, but they are not as good for internal splines. A machine with a slotting mechanism is necessary for these operations.

China supplier CZPT Motor Bmrs 36 Hydraulic Motors Concrete Pump Truck Excavator     with Good qualityChina supplier CZPT Motor Bmrs 36 Hydraulic Motors Concrete Pump Truck Excavator     with Good quality