Produktbeschreibung
Customized High Precision Spare Parts Auto/Truck/Drive/Gear/Spline/Propeller/Half/Sleeve/Machinery/Sliding/Transmission Axle Shaft 42CrMo 20CrMoTi
(1) Accessory products of the truck, the product quality is stable and reliable.
(2) Forged with 42CrMo material and heat treated and tempered for 32 degrees, so that the half shaft has stronger toughness and is not easy to break and bend.
(3) Processed in the machining center, ensure that the products have rigorous dimensional coordinates to ensure 100% qualified rate of products.
(4) Products are inspected 1 by 1 and delivered out of the warehouse, with unified laser identification to ensure product traceability.
(5) Various sizes of axle shafts can be customized to meet customer needs.
(6) The unified brand carton, inner bag and integral foam packaging, which is strong and beautiful.
Factory Show
More Products
| Truck Model | Sinotruk, Shacman, CHINAMFG Auman, CHINAMFG Xihu (West Lake) Dis., Xihu (West Lake) Dis.feng, Xihu (West Lake) Dis.feng Liuqi Balong, North BENZ( BEIBEN), C&C, JAC, etc. | |
| Product catalogue | Axle | Wheel Assembly |
| Differential Assembly | ||
| Main Reducer Assembly | ||
| Inner Ring Gear& Bracket | ||
| Basin Angle Gear/ Bevel Gear | ||
| Axle Shaft/ Half Shaft & Through Shaft | ||
| Axle Housing& Axle Assembly | ||
| Steering knuckle & Front Axle | ||
| Gear | ||
| Brake Drum& Wheel Hub | ||
| Flange | ||
| Bearing | ||
| Main Reducer Housing | ||
| Oil Seal Seat | ||
| Nut& Shim Series | ||
| Brake Backing Plate | ||
| Chassis Support Products | Leaf Spring Bracket | |
| Drop Arm Series | ||
| Bracket Series | ||
| Leaf Spring Shackle Series | ||
| Balanced Suspension Series | Balance Shaft Assembly | |
| Balance Shaft Housing | ||
| Axle Spring Seat | ||
| Thrust Rod | ||
| Balance Shaft Parts | ||
| Shock Absorber Series | Shock Absorber | |
| Shock Absorbing Airbag | ||
| Steering System | Power Steering Pump | |
| Power Steering Gear | ||
| Rubber Products | Oil Seal | |
| Rubber Support | ||
| Thrust Rod Rubber Core | ||
| Truck Belt | ||
| Engine support | ||
| Other | ||
| Clutch Series | Clutch Pressure Plate | |
| Clutch Disc | ||
| Flywheel Assembly | ||
| Flywheel Ring Gear | ||
| Adjusting Arm Series | ||
Function
Heavy trucks usually have double rear axles. If they are driven separately, they need to use 2 transmission shafts or add a transfer case at the output of the gearbox, which is heavy and cumbersome. Now a through shaft is designed in the middle axle to solve this problem. Only 1 transmission shaft is needed to drive 2 rear axles at the same time.
Packaging & Shipping
Exhibition
FAQ
Q1. Are you a factory or trading company?
We are a factory integrating research, development, production and sales.
Q2. What are the advantages of your products?
We support product customization to meet customer needs for special products. We can strictly control the products from raw materials to production, processing, product quality inspection, delivery, packaging, etc., and provide customers with high-end products and the most advantageous prices.
Q3. How about products price?
We are a factory, all products are direct sale at factory price. For the same price, we will provide the best quality; for the same quality, we have the most advantageous price.
Q4. What is your terms of packing?
We have branded packaging and neutral packaging, and we can also do what you want with authorization. This is flexible.
Q5. How to guarantee your after-sales service?
Strict inspection during production, Strictly check the products before shipment to ensure our packaging in good condition. Track and receive feedback from customer regularly. Our products warranty is 365 days.
Each product provides quality assurance service. If there is a problem with the product within the warranty period, the customer can negotiate with us in detail about the related claims, and we will do our best to satisfy the customer.
Certifications
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| Material: | 45#Steel, 42CrMo, 20crmoti |
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| Laden: | Antriebswelle |
| Journal Diameter Dimensional Accuracy: | High Precision |
| Proben: | US$ 29/Piece 1 Stück (Mindestbestellmenge) | Order Sample |
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| Anpassung: | Verfügbar | Kundenspezifische Anfrage |
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.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
| Shipping Cost: Estimated freight per unit. | about shipping cost and estimated delivery time. |
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| Payment Method: |
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| Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Können Keilwellen sowohl in mobilen als auch in stationären Maschinen eingesetzt werden?
Ja, Keilwellen können sowohl in mobilen als auch in stationären Maschinen eingesetzt werden. Hier eine detaillierte Erklärung:
1. Mobile Maschinen:
Keilwellen finden in verschiedenen Arten von mobilen Maschinen breite Anwendung. Zum Beispiel:
- In der Automobilindustrie: Keilwellen werden häufig in Antriebssträngen von Kraftfahrzeugen eingesetzt, wo sie das Drehmoment vom Motor auf die Räder übertragen. Sie finden sich in Bauteilen wie Getriebe, Differential und Achswellen.
- Im Bauwesen und bei Erdbewegungsmaschinen: Keilwellen werden in Baumaschinen wie Baggern, Ladern und Planierraupen eingesetzt. Sie dienen in den Antriebssystemen zur Drehmomentübertragung und zum Antrieb der Hydraulikpumpen oder zur Fortbewegung der Maschine.
- In der Landwirtschaft: Keilwellen werden in Landmaschinen wie Traktoren, Mähdreschern und Erntemaschinen eingesetzt. Sie dienen der Kraftübertragung vom Motor auf verschiedene angetriebene Komponenten, wie beispielsweise die Räder, die Zapfwelle (PTO) oder Hydrauliksysteme.
- Bei Geländefahrzeugen: Keilwellen kommen in Geländefahrzeugen wie ATVs (All-Terrain-Vehicles) und Militärfahrzeugen zum Einsatz. Sie ermöglichen die Kraftübertragung auf die Räder oder Antriebskomponenten und gewährleisten so Mobilität und Leistungsfähigkeit in anspruchsvollem Gelände.
2. Stationäre Maschinen:
Keilwellen finden auch in stationären Maschinen verschiedenster Branchen breite Anwendung. Einige Beispiele hierfür sind:
- In Werkzeugmaschinen: Keilwellen werden in Werkzeugmaschinen wie Dreh-, Fräs- und Schleifmaschinen eingesetzt. Sie übertragen das Drehmoment in der Spindel oder im Gewindetrieb und ermöglichen so eine präzise Bewegungssteuerung und Materialabtragung.
- In Industriegetrieben spielen Keilwellen eine entscheidende Rolle. Sie übertragen das Drehmoment zwischen Eingangs- und Ausgangswelle und ermöglichen so die je nach Anwendung erforderliche Drehzahlreduzierung oder -erhöhung.
- In der Energieerzeugung: Keilwellen werden in Energieerzeugungsanlagen, einschließlich Turbinen und Generatoren, eingesetzt. Sie helfen, das Drehmoment zwischen dem rotierenden Rotor und den stationären Komponenten zu übertragen und so die Energieumwandlung zu ermöglichen.
- In Pumpen- und Kompressorsystemen: Keilwellen kommen in Pumpen und Kompressoren verschiedener Branchen zum Einsatz. Sie übertragen das Drehmoment vom Motor bzw. der Antriebsmaschine auf das Laufrad bzw. die Kompressorelemente und ermöglichen so den Flüssigkeits- oder Gastransport.
Die Vielseitigkeit von Keilwellen macht sie für ein breites Anwendungsspektrum geeignet, sowohl mobil als auch stationär. Ihre Fähigkeit, Drehmomente effizient zu übertragen, Fluchtungsfehler auszugleichen, Lasten zu verteilen und zuverlässige Verbindungen herzustellen, macht sie zur bevorzugten Wahl in unterschiedlichsten Maschinen verschiedener Branchen.
Can spline shafts be repaired or maintained when necessary?
Yes, spline shafts can be repaired and maintained when necessary to ensure their continued functionality and performance. Here are some ways spline shafts can be repaired and maintained:
1. Inspection and Assessment:
When an issue is suspected with a spline shaft, the first step is to conduct a thorough inspection. This involves examining the shaft for any signs of wear, damage, or misalignment. Special attention is given to the spline teeth, which may show signs of wear or deformation. Through inspection and assessment, the extent of the repair or maintenance required can be determined.
2. Spline Tooth Repair:
If the spline teeth are damaged or worn, they can be repaired or replaced. Repair methods may include re-machining the teeth to restore their original profile, filling and reshaping the worn areas using specialized welding techniques, or replacing the damaged section of the spline shaft. The specific repair method depends on the severity of the damage and the material of the spline shaft.
3. Lubrication and Cleaning:
Regular lubrication and cleaning are essential for maintaining spline shafts. Lubricants help reduce friction and wear between the mating surfaces, while cleaning removes contaminants that can affect the spline’s engagement. During maintenance, old lubricants are removed, and fresh lubricants are applied to ensure smooth operation and prevent premature failure.
4. Surface Treatment:
If the spline shaft undergoes wear or corrosion, surface treatment can be applied to restore its condition. This may involve applying coatings or treatments to enhance the hardness, wear resistance, or corrosion resistance of the spline shaft. Surface treatments can improve the longevity and performance of the spline shaft, reducing the need for frequent repairs.
5. Balancing and Alignment:
If a spline shaft is experiencing vibration or misalignment issues, it may require balancing or realignment. Balancing involves redistributing mass along the shaft to minimize vibrations, while alignment ensures proper mating and engagement with other components. Balancing and alignment procedures help optimize the performance and longevity of the spline shaft.
6. Replacement:
In cases where the spline shaft is severely damaged or worn beyond repair, replacement may be necessary. Replacement spline shafts can be sourced from manufacturers or specialized suppliers who can provide shafts that meet the required specifications and tolerances.
It’s important to note that the repair and maintenance of spline shafts should be carried out by qualified professionals with expertise in precision machining and mechanical systems. They have the knowledge and tools to properly assess, repair, or replace spline shafts, ensuring the integrity and functionality of the system in which they are used.
By implementing regular maintenance and timely repairs, spline shafts can be kept in optimal condition, extending their lifespan and maintaining their performance in various mechanical applications.
How does a spline shaft differ from other types of shafts?
A spline shaft differs from other types of shafts in several ways. Here’s a detailed explanation:
1. Spline Structure:
A spline shaft features a series of ridges or teeth (splines) that are machined onto its surface. These splines create a precise and controlled interface with mating components, allowing for torque transmission and relative movement. In contrast, other types of shafts, such as plain shafts or keyed shafts, do not have the splines and rely on different mechanisms for torque transmission.
2. Torque Transmission and Relative Movement:
Unlike plain shafts or keyed shafts, which transmit torque through a frictional or mechanical connection, spline shafts allow for both torque transmission and relative movement between the shaft and mating components. The splines on the shaft engage with corresponding splines on the mating component, creating an interlock that transfers rotational force while accommodating axial or radial displacement. This feature provides flexibility and is particularly useful in applications where misalignment or relative movement needs to be accommodated.
3. Load Distribution:
One of the advantages of spline shafts is their ability to distribute loads over a larger surface area. The multiple contact points created by the splines help distribute the applied load evenly along the shaft’s length. This load distribution minimizes stress concentrations and reduces the risk of premature wear or failure. In contrast, other types of shafts may rely on a single keyway or frictional contact, which can result in higher stress concentrations and limited load distribution.
4. Design Flexibility:
Spline shafts offer greater design flexibility compared to other types of shafts. The number, size, and shape of the splines can be customized to meet specific design requirements. This allows for optimization of torque transmission, load-bearing capacity, and relative movement characteristics based on the application’s needs. Other types of shafts may have more standardized designs and limited customization options.
5. Application Variability:
Spline shafts find widespread use in various industries and applications where torque transmission, relative movement, and load distribution are crucial. They are commonly employed in gearboxes, power transmission systems, steering mechanisms, and other rotational systems. Other types of shafts, such as plain shafts or keyed shafts, may be more suitable for applications that require simpler torque transmission without the need for relative movement.
6. Installation and Maintenance:
When compared to other types of shafts, spline shafts may require more precise machining and alignment during installation. The mating components must be accurately matched to ensure proper engagement and torque transfer. Additionally, spline shafts may require periodic inspection and maintenance to ensure the integrity of the splines and optimal performance.
In summary, spline shafts differ from other types of shafts due to their spline structure, ability to accommodate relative movement, load distribution capability, design flexibility, application variability, and specific installation and maintenance requirements. These characteristics make spline shafts well-suited for applications that demand precise torque transmission, flexibility, and load distribution.
editor by CX 2024-02-23