Categories: Catalogue de produits

China best CNC Machining Stainless Steel/Steel Spline Shafts

Description du produit

product description

Matériel Stainless Steel, Brass, Aluminum, Steel, Carbon Steel, Copper & etc
Precision Processing Drilling, Milling, CNC turning, Grinding, Wire cutting, EDM & etc
Dimension As per customers’ request
Surface treatment Anodize; polishing; zinc/nickel/chrome/gold plating, sand blasting,   Phosphate coating & etc
Tolérance ±0.01mm ~± 0.05mm/can also be customized
Part Color Silver, Red, Blue, Gold, Oliver, Black, White & etc
Quality control 100% inspection before shipment
Samples Acceptable
Production output 100.000 pieces/ month
Productin range from 1-2000mm with tolerance ±0.01mm
Experience 7 years of professional  OEM service
Ability To develop hundreds of new parts annually.
Packaging carton box, wooden case/according to the clients
delivery time 45 days regularly /Based on the quantity of order
Shipping By sea, By air, By DHL,UPS ,TNT& etc.
Term of Payment T/T. L/C or Customer’s request

Product Image

Company Profile
1.  We are cnc machining/turning/Stamping/Casting supplier in HangZhou .

2.   We  provide goods  in  high quality and competitive price and professional service .

3.  “Excellence, Responsibility, Science”is the pursuit of our company. 

4.  Material:brass, stainless steel, aluminum, plastic ,etc.

                            HangZhou CHINAMFG Machinery Technology Co., Ltd

HangZhou CHINAMFG Machinery Technology Co., Ltd  is a subsidiary company of HangZhou Kehong Machinery Co.,Ltd.   We specialize in manufacturing: precision CNC machining parts, hardware components, standard and non- standard parts, general machinery and photovoltaic components ect. We provide the complete machining-service: turning, milling,drilling,grinding,boring, bending,stamping, welding,surface treatment, laser machining, wire EDM, and other CNC machining fabricating according to samples or drawings from customers.

We have the main equipments over 20 units: Vertical machining centers-6 sets, Horizontal machining center-1 set ,CNC lathes-4 sets, ,plain  milling machine ,engine Lathe, Surface grinder and others.our testing equipments: Switzerland electronic digital display measuring grohe, Rockwell apparatus ,micrometer,vernier caliper, etc.  

” Excellence, Responsibility, Science ” is the pursuit of our company. We have the united team with scientific technology and  responsible  attitude. It is the key base for making the excellent quality & service for you and achieving the win-win business. 

Equipment List
equipment name processing range spindle taper number note
Horizontal machining center 1100×750×650 ISO50 1 four-axis
Vertical machining center 1300×650×920 ISO50 2 four-axis
Vertical machining center 1100×600×750 ISO50 1 four-axis
Vertical machining center 1070×560×750 ISO40 1 four-axis
Vertical machining center 800×450×550 ISO40 2
cnc lathe 6150 Ø500×850 3
cnc lathe CJK 0571 Ø220×310 1
engine 6150 Ø500×1500 2
engine 6140 Ø400×100 2
surface grinder 7130 1000×300 1
vertical milling machine 700×320×450 2
horizontal milling machine 600×320×450 1
Drilling machine with jointed arm Ø40×1100 1
bench drill φ20 3
tapper M16 1
vernier caliper 0-1000mm 28
depthometer 0-300mm 6
tongue 0-500mm 3
micrometer 0-255mm 25
electronic digital display measuring grohe 400MM 1 Switzerland
Rockwell apparatus 1

 

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Condition: New
Certification : CE, ISO9001
Standard: DIN, ASTM, GOST, GB, JIS, ANSI, BS
Exemples :
US$ 4.8/Piece
1 pièce (commande minimale)

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Order Sample

Personnalisation :
Disponible

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Demande personnalisée

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Shipping Cost:

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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

What safety considerations should be kept in mind when working with spline shafts?

Working with spline shafts requires adherence to certain safety considerations to ensure the well-being of personnel and the proper functioning of the machinery or equipment. Here’s a detailed explanation:

1. Personal Protective Equipment (PPE):

When working with spline shafts, individuals should wear appropriate personal protective equipment, including safety glasses, gloves, and protective clothing. PPE helps protect against potential hazards such as flying debris, sharp edges, or contact with lubricants.

2. Lockout/Tagout Procedures:

Prior to performing any maintenance or repair work on machinery or equipment involving spline shafts, proper lockout/tagout procedures should be followed. This involves isolating the power source, de-energizing the system, and securing it with lockout devices or tags to prevent accidental startup or release of stored energy.

3. Training and Competence:

Only trained and competent personnel should work with spline shafts. They should have a thorough understanding of the machinery or equipment, including the operation, maintenance, and safety procedures specific to spline shafts. Adequate training and knowledge help minimize the risk of accidents or improper handling.

4. Proper Handling and Lifting Techniques:

When moving or lifting machinery components that include spline shafts, proper techniques should be employed. This includes using appropriate lifting equipment, maintaining a stable posture, and avoiding sudden movements that could cause strain or injury.

5. Inspection and Maintenance:

Spline shafts should be regularly inspected for signs of wear, damage, or misalignment. Any abnormalities should be addressed promptly by qualified personnel. Routine maintenance, such as lubrication and cleaning, should be performed according to the manufacturer’s recommendations to ensure optimal performance and longevity.

6. Correct Installation and Alignment:

During installation or replacement of spline shafts, proper alignment and fit should be ensured. The shafts should be correctly seated and engaged with the mating components, following the manufacturer’s guidelines. Improper installation or misalignment can lead to premature wear, excessive stress, or failure of the spline shafts.

7. Hazardous Environments:

When spline shafts are used in hazardous environments, such as those with flammable substances, extreme temperatures, or high vibrations, additional safety measures may be required. These may include explosion-proof enclosures, temperature monitoring, or vibration damping systems.

8. Emergency Procedures:

Emergency procedures should be established and communicated to all personnel working with spline shafts. This includes knowing the location of emergency stops, emergency shutdown procedures, and the contact information for emergency response personnel.

9. Manufacturer’s Guidelines:

It is essential to follow the manufacturer’s guidelines and recommendations regarding the installation, operation, and maintenance of spline shafts. The manufacturer’s instructions provide specific safety information and precautions tailored to their product.

By taking these safety considerations into account and implementing appropriate measures, the risks associated with working with spline shafts can be minimized. Safety should always be a top priority when dealing with machinery or equipment that incorporates spline shafts.

Les arbres cannelés peuvent-ils être réparés ou entretenus en cas de besoin ?

Oui, les arbres cannelés peuvent être réparés et entretenus si nécessaire afin de garantir leur bon fonctionnement et leurs performances. Voici quelques méthodes de réparation et d'entretien :

1. Inspection et évaluation :

En cas de suspicion de problème avec un arbre cannelé, la première étape consiste à procéder à une inspection approfondie. Celle-ci implique d'examiner l'arbre afin de déceler tout signe d'usure, de dommage ou de désalignement. Une attention particulière est portée aux dents de la cannelure, qui peuvent présenter des signes d'usure ou de déformation. L'inspection et l'évaluation permettent de déterminer l'étendue des réparations ou de l'entretien nécessaires.

2. Réparation des dents cannelées :

Si les dents de la cannelure sont endommagées ou usées, elles peuvent être réparées ou remplacées. Les méthodes de réparation peuvent inclure le réusinage des dents pour restaurer leur profil d'origine, le remplissage et le remodelage des zones usées à l'aide de techniques de soudage spécialisées, ou le remplacement de la partie endommagée de l'arbre cannelé. La méthode de réparation spécifique dépend de l'importance des dommages et du matériau de l'arbre cannelé.

3. Lubrification et nettoyage :

Regular lubrication and cleaning are essential for maintaining spline shafts. Lubricants help reduce friction and wear between the mating surfaces, while cleaning removes contaminants that can affect the spline’s engagement. During maintenance, old lubricants are removed, and fresh lubricants are applied to ensure smooth operation and prevent premature failure.

4. Traitement de surface :

Si l'arbre cannelé présente des signes d'usure ou de corrosion, un traitement de surface peut être appliqué pour le remettre en état. Ce traitement peut consister en l'application de revêtements ou d'autres traitements visant à améliorer la dureté, la résistance à l'usure ou à la corrosion de l'arbre cannelé. Les traitements de surface permettent d'accroître la durée de vie et les performances de l'arbre cannelé, réduisant ainsi la fréquence des réparations.

5. Équilibrage et alignement :

Si un arbre cannelé présente des vibrations ou des problèmes d'alignement, il peut être nécessaire de l'équilibrer ou de le réaligner. L'équilibrage consiste à redistribuer la masse le long de l'arbre afin de minimiser les vibrations, tandis que l'alignement garantit un contact et un engagement corrects avec les autres composants. Les procédures d'équilibrage et d'alignement contribuent à optimiser les performances et la durée de vie de l'arbre cannelé.

6. Remplacement :

Dans les cas où l'arbre cannelé est gravement endommagé ou usé au point d'être irréparable, son remplacement peut s'avérer nécessaire. Les arbres cannelés de remplacement peuvent être obtenus auprès de fabricants ou de fournisseurs spécialisés capables de fournir des arbres conformes aux spécifications et tolérances requises.

It’s important to note that the repair and maintenance of spline shafts should be carried out by qualified professionals with expertise in precision machining and mechanical systems. They have the knowledge and tools to properly assess, repair, or replace spline shafts, ensuring the integrity and functionality of the system in which they are used.

En effectuant un entretien régulier et des réparations opportunes, les arbres cannelés peuvent être maintenus en état optimal, prolongeant ainsi leur durée de vie et préservant leurs performances dans diverses applications mécaniques.

How does a spline shaft differ from other types of shafts?

A spline shaft differs from other types of shafts in several ways. Here’s a detailed explanation:

1. Spline Structure:

A spline shaft features a series of ridges or teeth (splines) that are machined onto its surface. These splines create a precise and controlled interface with mating components, allowing for torque transmission and relative movement. In contrast, other types of shafts, such as plain shafts or keyed shafts, do not have the splines and rely on different mechanisms for torque transmission.

2. Torque Transmission and Relative Movement:

Unlike plain shafts or keyed shafts, which transmit torque through a frictional or mechanical connection, spline shafts allow for both torque transmission and relative movement between the shaft and mating components. The splines on the shaft engage with corresponding splines on the mating component, creating an interlock that transfers rotational force while accommodating axial or radial displacement. This feature provides flexibility and is particularly useful in applications where misalignment or relative movement needs to be accommodated.

3. Répartition de la charge :

One of the advantages of spline shafts is their ability to distribute loads over a larger surface area. The multiple contact points created by the splines help distribute the applied load evenly along the shaft’s length. This load distribution minimizes stress concentrations and reduces the risk of premature wear or failure. In contrast, other types of shafts may rely on a single keyway or frictional contact, which can result in higher stress concentrations and limited load distribution.

4. Design Flexibility:

Spline shafts offer greater design flexibility compared to other types of shafts. The number, size, and shape of the splines can be customized to meet specific design requirements. This allows for optimization of torque transmission, load-bearing capacity, and relative movement characteristics based on the application’s needs. Other types of shafts may have more standardized designs and limited customization options.

5. Application Variability:

Spline shafts find widespread use in various industries and applications where torque transmission, relative movement, and load distribution are crucial. They are commonly employed in gearboxes, power transmission systems, steering mechanisms, and other rotational systems. Other types of shafts, such as plain shafts or keyed shafts, may be more suitable for applications that require simpler torque transmission without the need for relative movement.

6. Installation and Maintenance:

When compared to other types of shafts, spline shafts may require more precise machining and alignment during installation. The mating components must be accurately matched to ensure proper engagement and torque transfer. Additionally, spline shafts may require periodic inspection and maintenance to ensure the integrity of the splines and optimal performance.

In summary, spline shafts differ from other types of shafts due to their spline structure, ability to accommodate relative movement, load distribution capability, design flexibility, application variability, and specific installation and maintenance requirements. These characteristics make spline shafts well-suited for applications that demand precise torque transmission, flexibility, and load distribution.


editor by CX 2024-04-09

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