{"id":810,"date":"2024-02-19T20:47:27","date_gmt":"2024-02-19T20:47:27","guid":{"rendered":"https:\/\/splined-shaft.net\/china-oem-high-precision-customized-powder-metallurgy-and-cnc-machining-spline-shaft-for-transmission\/"},"modified":"2024-02-19T20:47:27","modified_gmt":"2024-02-19T20:47:27","slug":"china-oem-high-precision-customized-powder-metallurgy-and-cnc-machining-spline-shaft-for-transmission","status":"publish","type":"post","link":"https:\/\/splined-shaft.net\/id\/china-oem-high-precision-customized-powder-metallurgy-and-cnc-machining-spline-shaft-for-transmission\/","title":{"rendered":"China OEM High-Precision Customized Powder Metallurgy and CNC Machining Spline Shaft for Transmission"},"content":{"rendered":"
\n
\n

Deskripsi Produk<\/h2>\n

\n

<\/b>
Excellent powder metallurgy parts metallic sintered parts<\/i><\/b>
We could offer various powder metallurgy parts including iron based and copper based with top quality and cheapest price, please only send the drawing or sample to us, we will according to customer’s requirement to make it. if you are interested in our product, please do not hesitate to contact us, we would like to offer the top quality and best service for you. thank you! <\/p>\n

How do We Work with Our Clients<\/b><\/i>
1. For a design expert or a big company with your own engineering team: we prefer to receive a fully RFQ pack from you including drawing, 3D model, quantity, pictures;<\/p>\n

2. For a start-up company owner or green hand for engineering: just send an idea that you want to try, you don’t even need to know what casting is;<\/p>\n

3. Our sales will reply you within 24 hours to confirm further details and give the estimated quote time;<\/p>\n

4. Our engineering team will evaluate your inquiry and provide our offer within next 1~3 working days.<\/p>\n

5. We can arrange a technical communication meeting with you and our engineers together anytime if required. <\/p>\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Place of origin:<\/b><\/td>\nJangsu,China<\/td>\n<\/tr>\n
Type:<\/b><\/td>\nPowder metallurgy sintering<\/td>\n<\/tr>\n
Spare parts type:<\/b><\/td>\nPowder metallurgy parts<\/td>\n<\/tr>\n
Machinery Test report:<\/b><\/td>\nAsalkan<\/td>\n<\/tr>\n
Bahan:<\/b><\/td>\nIron,stainless,steel,copper<\/td>\n<\/tr>\n
Key selling points:<\/b><\/td>\nQuality assurance<\/td>\n<\/tr>\n
Mould type:<\/b><\/td>\nTungsten steel<\/td>\n<\/tr>\n
Material standard:<\/b><\/td>\nMPIF 35,DIN 3571,JIS Z 2550<\/td>\n<\/tr>\n
Aplikasi:<\/b><\/td>\nSmall home appliances,Lockset,Electric tool, automobile,<\/td>\n<\/tr>\n
Brand Name:<\/b><\/td>\nOEM SERVICE<\/td>\n<\/tr>\n
Plating:<\/b><\/td>\nCustomized<\/td>\n<\/tr>\n
After-sales Service:<\/b><\/td>\nOnline support<\/td>\n<\/tr>\n
Processing:<\/b><\/td>\nPowder Metallurgr,CNC Machining<\/td>\n<\/tr>\n
Powder Metallurgr:<\/b><\/td>\nHigh frequency quenching, oil immersion<\/td>\n<\/tr>\n
Quality Control:<\/b><\/td>\n100% inspection<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

\n

\n

\n

\n

\n

\n

\n

\n

\n

\n

\n

\n

The Advantage of Powder Metallurgy Process<\/b><\/i> <\/p>\n

1. Cost effective<\/b>
The final products can be compacted with powder metallurgy method ,and no need or can shorten the processing of machine .It can save material greatly and reduce the production cost .<\/p>\n

2. Complex shapes<\/b>
Powder metallurgy allows to obtain complex shapes directly from the compacting tooling ,without any machining operation ,like teeth ,splines ,profiles ,frontal geometries etc.<\/p>\n

3. High precision<\/b>
Achievable tolerances in the perpendicular direction of compacting are typically IT 8-9 as sintered,improvable up to IT 5-7 after sizing .Additional machining operations can improve the precision .<\/p>\n

4. Self-lubrication<\/b>
The interconnected porosity of the material can be filled with oils ,obtaining then a self-lubricating bearing :the oil provides constant lubrication between bearing and shaft ,and the system does not need any additional external lubricant .<\/p>\n

5. Green technology<\/b>
The manufacturing process of sintered components is certified as ecological ,because the material waste is very low ,the product is recyclable ,and the energy efficiency is good because the material is not molten.\u00a0 <\/p>\n

Pertanyaan yang Sering Diajukan (FAQ)<\/b><\/i>
Q1: What is the type of payment?<\/b>
A: Usually you should prepay 50% of the total amount. The balance should be pay off before shipment.<\/p>\n

Q2: How to guarantee the high quality?<\/b>
A: 100% inspection. We have Carl Zeiss high-precision testing equipment and testing department to make sure every product of size,appearance and pressure test are good.\u00a0<\/p>\n

Q3: How long will you give me the reply?<\/b>
A: we will contact you in 12 hours as soon as we can.<\/p>\n

Q4. How about your delivery time?<\/b>
A: Generally, it will take 25 to 35 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order. and if the item was non standard, we have to consider extra 10-15days for tooling\/mould made.<\/p>\n

Q5. Can you produce according to the samples or drawings?<\/b>
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.<\/p>\n

Q6: How about tooling Charge?<\/b>
A: Tooling charge only charge once when first order, all future orders would not charge again even tooling repair or under maintance.<\/p>\n

Q7: What is your sample policy?<\/b>
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and the courier cost.<\/p>\n

Q8: How do you make our business long-term and good relationship?<\/b>
A: 1. We keep good quality and competitive price to ensure our customers benefit ;
\u00a0 \u00a0 2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.
\u00a0 \t\/* March 10, 2571 17:59:20 *\/!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(\/(.*?):(.*)$\/))&&1\t <\/p>\n

\n

\n

\n<\/div>\n
\n\n\n\n\n
Aplikasi:<\/th>\nMotor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, as Required<\/td>\n<\/tr>\n
Hardness:<\/th>\nHardened Tooth Surface<\/td>\n<\/tr>\n
Gear Position:<\/th>\nExternal Gear<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
<\/div>\n\n\n\n
Samples:<\/th>\n\n
\n
\n US$ 20\/Piece<\/strong>
\n 1 Piece(Min.Order)<\/span>\n <\/div>\n

|<\/span><\/p>\n

<\/i>Order Sample<\/p><\/div>\n

<\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n\n\n\n
Kustomisasi:<\/th>\n\n
\n
\n Tersedia\n <\/div>\n

|<\/span><\/p>\n

<\/i>Permintaan Khusus<\/p><\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}<\/p>\n

<\/div>\n\n\n\n
\n Shipping Cost:<\/p>\n
\n <\/i><\/p>\n
\n
\n

Estimated freight per unit.<\/p>\n


\n\t\t\t\t\t\t\t\t\t\t\t\t\t<\/span>
\n\t\t\t\t\t\t\t\t\t\t\t\t<\/span>\n <\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/th>\n

\n
\n
\n <\/b>
\n <\/span>
\n about shipping cost and estimated delivery time.\n <\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n\n\n\n\n
Payment Method:\n <\/th>\n\n <\/p>\n

<\/span>
\n <\/p>\n

<\/span>
\n <\/p>\n

<\/span>
\n <\/p>\n

<\/span>
\n <\/p>\n

<\/span>
\n <\/p>\n

<\/span>
\n <\/p>\n

<\/span>\n <\/td>\n<\/tr>\n

 \n <\/th>\n\n
\n <\/i>
\n Initial Payment
\n <\/span>
\n
\n <\/i>
\n Full Payment
\n <\/span>\n <\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n\n\n\n
Currency:\n <\/th>\n\n US$<\/span>\n <\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n\n\n\n
Return&refunds:\n <\/th>\n\n You can apply for a refund up to 30 days after receipt of the products.\n <\/td>\n<\/tr>\n<\/tbody>\n<\/table><\/div>\n<\/p><\/div>\n<\/table>\n

\"poros<\/p>\n

Bagaimana poros spline berkontribusi pada transmisi daya yang efisien?<\/h3>\n

Poros spline memainkan peran penting dalam memungkinkan transmisi daya yang efisien dalam berbagai sistem mekanis. Berikut penjelasan rinci tentang bagaimana poros spline berkontribusi pada transmisi daya yang efisien:<\/p>\n

1. Transmisi Torsi:<\/p>\n

Poros spline dirancang untuk mentransmisikan torsi dari satu komponen ke komponen lainnya. Poros ini menyediakan koneksi yang kuat dan tidak selip yang memungkinkan transfer daya yang efisien tanpa selip atau kehilangan energi. Spline pada poros terhubung dengan spline yang sesuai pada komponen pasangannya, menciptakan koneksi mekanis yang kuat untuk transmisi torsi.<\/p>\n

2. Distribusi Beban:<\/p>\n

Poros spline mendistribusikan beban yang diberikan secara merata di seluruh permukaan kontak. Gigi atau alur pada profil spline poros memastikan bahwa beban dibagi di beberapa titik kontak. Distribusi beban yang merata ini membantu mencegah konsentrasi tegangan lokal dan mengurangi risiko keausan dini atau kegagalan. Distribusi beban yang efisien memastikan bahwa daya ditransmisikan dengan lancar dan andal.<\/p>\n

3. Kompensasi Ketidaksejajaran:<\/p>\n

Poros spline dapat mengakomodasi tingkat ketidaksejajaran tertentu antara komponen yang saling berpasangan. Desain profil spline memungkinkan ketidaksejajaran sudut atau paralel tanpa mengganggu kemampuan transmisi daya. Kemampuan kompensasi ketidaksejajaran ini sangat penting dalam menjaga transmisi daya yang efisien dalam situasi di mana penyelarasan sempurna sulit dilakukan atau rentan terhadap variasi.<\/p>\n

4. Kapasitas Torsi Tinggi:<\/p>\n

Poros spline dirancang untuk menahan tingkat torsi yang tinggi. Profil spline, panjang pengait, dan pemilihan material dioptimalkan untuk menangani kebutuhan torsi yang diharapkan. Kapasitas torsi yang tinggi ini memastikan bahwa poros dapat mentransmisikan daya secara efisien tanpa mengalami defleksi berlebihan atau kegagalan dalam kondisi operasi normal.<\/p>\n

5. Kekakuan Torsional:<\/p>\n

Poros spline memiliki kekakuan torsi yang tinggi, yang berarti poros tersebut tahan terhadap puntiran atau defleksi torsi ketika dikenai torsi. Desain poros, termasuk diameter, profil spline, dan sifat materialnya, berkontribusi pada kekakuan torsinya. Kekakuan torsi yang tinggi meminimalkan kehilangan daya akibat deformasi atau lenturan poros, sehingga memungkinkan transmisi daya yang efisien.<\/p>\n

6. Koneksi yang Andal:<\/p>\n

Poros spline memberikan koneksi yang andal dan berulang antara komponen penggerak dan yang digerakkan. Setelah terpasang dengan benar, poros spline mempertahankan koneksinya, memastikan transmisi daya yang konsisten dari waktu ke waktu. Keandalan ini sangat penting dalam menjaga efisiensi dan mencegah kehilangan daya atau gangguan selama pengoperasian.<\/p>\n

7. Reaksi Negatif Minimal:<\/p>\n

Backlash mengacu pada sedikit kelonggaran atau celah rotasi antara komponen yang saling berpasangan. Poros spline, jika dirancang dan diproduksi dengan benar, dapat meminimalkan backlash dalam sistem transmisi daya. Pengurangan backlash memastikan pengoperasian yang lebih lancar, akurasi yang lebih baik, dan efisiensi dengan meminimalkan kehilangan daya yang terkait dengan pembalikan arah atau perubahan arah.<\/p>\n

8. Desain Ringkas:<\/p>\n

Poros spline menawarkan solusi yang ringkas dan hemat ruang untuk transmisi daya. Desainnya memungkinkan ukuran yang relatif kecil sekaligus memberikan kemampuan transmisi torsi yang kuat. Desain yang ringkas sangat menguntungkan dalam aplikasi di mana ruang terbatas, seperti sistem penggerak otomotif atau mesin kompak.<\/p>\n

Dengan menggabungkan poros spline ke dalam sistem mekanis, para insinyur dapat mencapai transmisi daya yang efisien, memastikan bahwa daya ditransfer secara efektif dari sumber penggerak ke komponen yang digerakkan. Fitur desain unik dari poros spline memungkinkan transmisi torsi yang andal, distribusi beban yang merata, kompensasi ketidaksejajaran, kapasitas torsi tinggi, kekakuan torsional, koneksi yang andal, celah minimal, dan kekompakan.<\/p>\n

\"poros<\/p>\n

Bagaimana poros spline berkontribusi pada rotasi yang presisi dan konsisten?<\/h3>\n

Poros spline memainkan peran penting dalam mencapai rotasi yang presisi dan konsisten pada sistem mekanis. Berikut adalah bagaimana poros spline berkontribusi pada karakteristik tersebut:<\/p>\n

1. Desain Saling Mengunci:<\/p>\n

Poros spline memiliki serangkaian tonjolan atau gigi, yang dikenal sebagai spline, yang saling mengunci dengan alur atau slot yang sesuai pada komponen pasangannya. Desain saling mengunci ini memastikan koneksi yang kuat antara poros dan bagian pasangannya, memungkinkan rotasi yang presisi dan konsisten. Keterkaitan antara spline memberikan hambatan terhadap gerakan aksial dan radial, meminimalkan kelonggaran atau celah yang dapat menyebabkan ketidakakuratan dalam rotasi.<\/p>\n

2. Distribusi Beban:<\/p>\n

Pengikatan yang saling mengunci pada poros spline memungkinkan distribusi beban yang efektif sepanjang poros. Hal ini membantu mendistribusikan torsi yang diterapkan secara merata, mengurangi konsentrasi tegangan dan meminimalkan risiko deformasi atau kegagalan lokal. Dengan mendistribusikan beban, poros spline berkontribusi pada rotasi yang konsisten dan mencegah keausan berlebihan pada area tertentu dari poros atau komponen yang berpasangan.<\/p>\n

3. Transmisi Torsi:<\/p>\n

Poros spline dirancang khusus untuk mentransmisikan torsi secara efisien dari satu komponen ke komponen lainnya. Kesesuaian yang rapat antar spline memastikan kapasitas daya tampung torsi yang tinggi, memungkinkan poros untuk mentransfer gaya rotasi tanpa kehilangan daya yang signifikan. Transmisi torsi yang efisien ini berkontribusi pada rotasi yang presisi dan konsisten, memungkinkan pemosisian dan kontrol gerakan yang akurat dalam berbagai aplikasi.<\/p>\n

4. Kekakuan dan Kekokohan:<\/p>\n

Poros spline biasanya dibuat dari material dengan kekakuan dan kekuatan tinggi, seperti baja atau paduan. Kekakuan bawaan ini membantu menjaga integritas dimensi poros dan meminimalkan defleksi atau pembengkokan di bawah beban. Dengan menyediakan sumbu rotasi yang stabil dan kaku, poros spline berkontribusi pada rotasi yang presisi dan konsisten, terutama dalam aplikasi yang membutuhkan toleransi ketat atau operasi kecepatan tinggi.<\/p>\n

5. Penyelarasan dan Pemusatan:<\/p>\n

Sifat saling mengunci pada poros spline membantu dalam penyelarasan dan pemusatan komponen yang berputar. Spline memastikan posisi dan orientasi poros yang tepat relatif terhadap bagian yang berpasangan, sehingga memfasilitasi rotasi konsentris. Penyelarasan ini membantu mencegah goyangan, getaran, dan eksentrisitas, yang dapat memengaruhi akurasi dan konsistensi rotasi secara negatif.<\/p>\n

6. Pelumasan dan Pengurangan Keausan:<\/p>\n

Pelumasan yang tepat pada poros spline sangat penting untuk menjaga putaran yang presisi dan konsisten. Pelumas mengurangi gesekan antara permukaan yang saling bersentuhan, meminimalkan keausan dan mencegah fenomena stick-slip yang dapat menyebabkan putaran tidak teratur. Penggunaan pelumasan juga membantu menghilangkan panas yang dihasilkan selama pengoperasian, memastikan kinerja optimal dan umur pakai poros spline yang lebih panjang.<\/p>\n

Dengan menggabungkan desain saling mengunci, distribusi beban, transmisi torsi yang efisien, kekakuan, penyelarasan, dan pelumasan, poros spline berkontribusi pada rotasi yang presisi dan konsisten dalam sistem mekanis. Karakteristik rotasi yang andal dan akurat membuat poros spline cocok untuk berbagai aplikasi, mulai dari otomotif dan kedirgantaraan hingga permesinan dan robotika.<\/p>\n

\"poros<\/p>\n

What are the advantages of using spline shafts in mechanical systems?<\/h3>\n

Using spline shafts in mechanical systems offers several advantages. Here’s a detailed explanation:<\/p>\n

1. Transmisi Torsi:<\/p>\n

Spline shafts provide efficient torque transmission between the driving and driven components. The interlocking splines ensure a secure and reliable transfer of rotational force, enabling the transmission of power and motion in mechanical systems.<\/p>\n

2. Relative Movement Accommodation:<\/p>\n

Spline shafts can accommodate relative movement between the driving and driven components. They allow axial, radial, and angular displacements, compensating for misalignments, thermal expansion, and vibrations. This flexibility helps to maintain proper engagement and minimize stress concentrations.<\/p>\n

3. Load Distribution:<\/p>\n

The splines on the shaft distribute the transmitted load across the entire engagement surface. This helps to reduce localized stresses and prevents premature wear or failure of the components. The load distribution capability of spline shafts contributes to the overall durability and longevity of the mechanical system.<\/p>\n

4. Precise Positioning and Control:<\/p>\n

Spline shafts enable precise positioning and control of mechanical components. The splines provide accurate rotational alignment, allowing for precise angular positioning and indexing. This is crucial in applications where precise control and synchronization of movements are required.<\/p>\n

5. Interchangeability and Standardization:<\/p>\n

Spline shafts are available in standardized designs and dimensions. This enables interchangeability between components and facilitates easier maintenance and replacement. Standardization also simplifies the design and manufacturing processes, reducing costs and lead times.<\/p>\n

6. High Power Transmission Capacity:<\/p>\n

Spline shafts are designed to withstand high torque loads. The interlocking splines provide a large contact area, distributing the transmitted torque across multiple teeth. This allows spline shafts to handle higher power transmission requirements, making them suitable for heavy-duty applications.<\/p>\n

7. Versatility:<\/p>\n

Spline shafts can be designed and manufactured to suit various application requirements. They can be customized in terms of size, shape, number of splines, and spline profile to match the specific needs of a mechanical system. This versatility makes spline shafts adaptable to a wide range of industries and applications.<\/p>\n

8. Reduced Slippage and Backlash:<\/p>\n

When properly designed and manufactured, spline shafts exhibit minimal slippage and backlash. The tight fit between the splines prevents significant axial or radial movement during torque transmission, resulting in improved efficiency and precision in mechanical systems.<\/p>\n

In summary, the advantages of using spline shafts in mechanical systems include efficient torque transmission, accommodation of relative movement, load distribution, precise positioning and control, interchangeability, high power transmission capacity, versatility, and reduced slippage and backlash. These advantages make spline shafts a reliable and effective choice in various applications where power transfer, flexibility, and precise motion control are essential.<\/p>\n

\"China\"China
editor by CX 2024-02-20<\/p>","protected":false},"excerpt":{"rendered":"

Product Description Excellent powder metallurgy parts metallic sintered parts We could offer various powder metallurgy parts including iron based and copper based with top quality and cheapest price, please only send the drawing or sample to us, we will according to customer’s requirement to make it. if you are interested in our product, please do […]<\/p>","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_et_pb_use_builder":"","_et_pb_old_content":"","_et_gb_content_width":"","footnotes":""},"categories":[1],"tags":[56,746,6,7,69,747,104,52],"class_list":["post-810","post","type-post","status-publish","format-standard","hentry","category-product-catalog","tag-cnc-shaft","tag-machining-cnc","tag-oem-shaft","tag-shaft","tag-shaft-cnc","tag-shaft-machining","tag-spline-shaft","tag-transmission-shaft"],"_links":{"self":[{"href":"https:\/\/splined-shaft.net\/id\/wp-json\/wp\/v2\/posts\/810","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/splined-shaft.net\/id\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/splined-shaft.net\/id\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/splined-shaft.net\/id\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/splined-shaft.net\/id\/wp-json\/wp\/v2\/comments?post=810"}],"version-history":[{"count":0,"href":"https:\/\/splined-shaft.net\/id\/wp-json\/wp\/v2\/posts\/810\/revisions"}],"wp:attachment":[{"href":"https:\/\/splined-shaft.net\/id\/wp-json\/wp\/v2\/media?parent=810"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/splined-shaft.net\/id\/wp-json\/wp\/v2\/categories?post=810"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/splined-shaft.net\/id\/wp-json\/wp\/v2\/tags?post=810"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}