Descrizione del prodotto
Customized High Precision Spare Parts Auto/Truck/Drive/Gear/Spline/Propeller/Half/Sleeve/Machinery/Sliding/Transmission Axle Shaft 42CrMo 20CrMoTi
(1) Accessory products of the truck, the product quality is stable and reliable.
(2) Forged with 42CrMo material and heat treated and tempered for 32 degrees, so that the half shaft has stronger toughness and is not easy to break and bend.
(3) Processed in the machining center, ensure that the products have rigorous dimensional coordinates to ensure 100% qualified rate of products.
(4) Products are inspected 1 by 1 and delivered out of the warehouse, with unified laser identification to ensure product traceability.
(5) Various sizes of axle shafts can be customized to meet customer needs.
(6) The unified brand carton, inner bag and integral foam packaging, which is strong and beautiful.
Factory Show
More Products
| Truck Model | Sinotruk, Shacman, CHINAMFG Auman, CHINAMFG Xihu (West Lake) Dis., Xihu (West Lake) Dis.feng, Xihu (West Lake) Dis.feng Liuqi Balong, North BENZ( BEIBEN), C&C, JAC, etc. | |
| Product catalogue | Axle | Wheel Assembly |
| Differential Assembly | ||
| Main Reducer Assembly | ||
| Inner Ring Gear& Bracket | ||
| Basin Angle Gear/ Bevel Gear | ||
| Axle Shaft/ Half Shaft & Through Shaft | ||
| Axle Housing& Axle Assembly | ||
| Steering knuckle & Front Axle | ||
| Gear | ||
| Brake Drum& Wheel Hub | ||
| Flange | ||
| Bearing | ||
| Main Reducer Housing | ||
| Oil Seal Seat | ||
| Nut& Shim Series | ||
| Brake Backing Plate | ||
| Chassis Support Products | Leaf Spring Bracket | |
| Drop Arm Series | ||
| Bracket Series | ||
| Leaf Spring Shackle Series | ||
| Balanced Suspension Series | Balance Shaft Assembly | |
| Balance Shaft Housing | ||
| Axle Spring Seat | ||
| Thrust Rod | ||
| Balance Shaft Parts | ||
| Shock Absorber Series | Shock Absorber | |
| Shock Absorbing Airbag | ||
| Steering System | Power Steering Pump | |
| Power Steering Gear | ||
| Rubber Products | Oil Seal | |
| Rubber Support | ||
| Thrust Rod Rubber Core | ||
| Truck Belt | ||
| Engine support | ||
| Other | ||
| Clutch Series | Clutch Pressure Plate | |
| Clutch Disc | ||
| Flywheel Assembly | ||
| Flywheel Ring Gear | ||
| Adjusting Arm Series | ||
Function
Heavy trucks usually have double rear axles. If they are driven separately, they need to use 2 transmission shafts or add a transfer case at the output of the gearbox, which is heavy and cumbersome. Now a through shaft is designed in the middle axle to solve this problem. Only 1 transmission shaft is needed to drive 2 rear axles at the same time.
Imballaggio e spedizione
Exhibition
FAQ
Q1. Are you a factory or trading company?
We are a factory integrating research, development, production and sales.
Q2. What are the advantages of your products?
We support product customization to meet customer needs for special products. We can strictly control the products from raw materials to production, processing, product quality inspection, delivery, packaging, etc., and provide customers with high-end products and the most advantageous prices.
Q3. How about products price?
We are a factory, all products are direct sale at factory price. For the same price, we will provide the best quality; for the same quality, we have the most advantageous price.
Q4. What is your terms of packing?
We have branded packaging and neutral packaging, and we can also do what you want with authorization. This is flexible.
Q5. How to guarantee your after-sales service?
Strict inspection during production, Strictly check the products before shipment to ensure our packaging in good condition. Track and receive feedback from customer regularly. Our products warranty is 365 days.
Each product provides quality assurance service. If there is a problem with the product within the warranty period, the customer can negotiate with us in detail about the related claims, and we will do our best to satisfy the customer.
Certificazioni
| Materiale: | 45#Steel, 42CrMo, 20crmoti |
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| Carico: | Albero di trasmissione |
| Precisione dimensionale del diametro del perno: | High Precision |
| Esempi: | US$ 29/Piece 1 pezzo (ordine minimo) | Order Sample |
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| Personalizzazione: | Disponibile | Richiesta personalizzata |
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| Shipping Cost: Estimated freight per unit. | about shipping cost and estimated delivery time. |
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| Payment Method: |
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| Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What safety considerations should be kept in mind when working with spline shafts?
Working with spline shafts requires adherence to certain safety considerations to ensure the well-being of personnel and the proper functioning of the machinery or equipment. Here’s a detailed explanation:
1. Personal Protective Equipment (PPE):
When working with spline shafts, individuals should wear appropriate personal protective equipment, including safety glasses, gloves, and protective clothing. PPE helps protect against potential hazards such as flying debris, sharp edges, or contact with lubricants.
2. Lockout/Tagout Procedures:
Prior to performing any maintenance or repair work on machinery or equipment involving spline shafts, proper lockout/tagout procedures should be followed. This involves isolating the power source, de-energizing the system, and securing it with lockout devices or tags to prevent accidental startup or release of stored energy.
3. Training and Competence:
Only trained and competent personnel should work with spline shafts. They should have a thorough understanding of the machinery or equipment, including the operation, maintenance, and safety procedures specific to spline shafts. Adequate training and knowledge help minimize the risk of accidents or improper handling.
4. Proper Handling and Lifting Techniques:
When moving or lifting machinery components that include spline shafts, proper techniques should be employed. This includes using appropriate lifting equipment, maintaining a stable posture, and avoiding sudden movements that could cause strain or injury.
5. Inspection and Maintenance:
Spline shafts should be regularly inspected for signs of wear, damage, or misalignment. Any abnormalities should be addressed promptly by qualified personnel. Routine maintenance, such as lubrication and cleaning, should be performed according to the manufacturer’s recommendations to ensure optimal performance and longevity.
6. Correct Installation and Alignment:
During installation or replacement of spline shafts, proper alignment and fit should be ensured. The shafts should be correctly seated and engaged with the mating components, following the manufacturer’s guidelines. Improper installation or misalignment can lead to premature wear, excessive stress, or failure of the spline shafts.
7. Hazardous Environments:
When spline shafts are used in hazardous environments, such as those with flammable substances, extreme temperatures, or high vibrations, additional safety measures may be required. These may include explosion-proof enclosures, temperature monitoring, or vibration damping systems.
8. Emergency Procedures:
Emergency procedures should be established and communicated to all personnel working with spline shafts. This includes knowing the location of emergency stops, emergency shutdown procedures, and the contact information for emergency response personnel.
9. Manufacturer’s Guidelines:
It is essential to follow the manufacturer’s guidelines and recommendations regarding the installation, operation, and maintenance of spline shafts. The manufacturer’s instructions provide specific safety information and precautions tailored to their product.
By taking these safety considerations into account and implementing appropriate measures, the risks associated with working with spline shafts can be minimized. Safety should always be a top priority when dealing with machinery or equipment that incorporates spline shafts.
How do spline shafts handle variations in load capacity and weight?
Spline shafts are designed to handle variations in load capacity and weight in mechanical systems. Here’s how they accomplish this:
1. Material Selection:
Spline shafts are typically made from high-strength materials such as steel or alloy, chosen for their ability to withstand heavy loads and provide durability. The selection of materials takes into account factors such as tensile strength, yield strength, and fatigue resistance to ensure the shaft can handle variations in load capacity and weight.
2. Engineering Design:
Spline shafts are designed with consideration for the anticipated loads and weights they will encounter. The dimensions, profile, and number of splines are determined based on the expected torque requirements and the magnitude of the applied loads. By carefully engineering the design, spline shafts can handle variations in load capacity and weight while maintaining structural integrity and reliable performance.
3. Distribuzione del carico:
The interlocking engagement of spline shafts allows for effective load distribution along the length of the shaft. This helps distribute the applied loads evenly, preventing localized stress concentrations and minimizing the risk of deformation or failure. By distributing the load, spline shafts can handle variations in load capacity and weight without compromising their performance.
4. Structural Reinforcement:
In applications with higher load capacities or heavier weights, spline shafts may incorporate additional structural features to enhance their strength. This can include thicker spline teeth, larger spline diameters, or reinforced sections along the shaft. By reinforcing critical areas, spline shafts can handle increased loads and weights while maintaining their integrity.
5. Lubrication and Surface Treatment:
Proper lubrication is essential for spline shafts to handle variations in load capacity and weight. Lubricants reduce friction between the mating surfaces, minimizing wear and preventing premature failure. Additionally, surface treatments such as coatings or heat treatments can enhance the hardness and wear resistance of the spline shaft, improving its ability to handle varying loads and weights.
6. Testing and Validation:
Spline shafts undergo rigorous testing and validation to ensure they meet the specified load capacity and weight requirements. This may involve laboratory testing, simulation analysis, or field testing under real-world conditions. By subjecting spline shafts to thorough testing, manufacturers can verify their performance and ensure they can handle variations in load capacity and weight.
Overall, spline shafts are designed and engineered to handle variations in load capacity and weight by utilizing appropriate materials, optimizing the design, distributing loads effectively, incorporating structural reinforcement when necessary, implementing proper lubrication and surface treatments, and conducting thorough testing and validation. These measures enable spline shafts to reliably transmit torque and handle varying loads in diverse mechanical applications.
Quali sono i componenti principali e le caratteristiche di progettazione di un albero scanalato?
Un albero scanalato è costituito da diversi componenti chiave e incorpora caratteristiche di progettazione specifiche per garantirne la funzionalità e le prestazioni. Ecco una spiegazione dettagliata:
1. Corpo dell'albero:
Il componente principale di un albero scanalato è il corpo dell'albero, che ne garantisce l'integrità strutturale e funge da base per le scanalature. Il corpo dell'albero ha tipicamente una forma cilindrica ed è realizzato con materiali quali acciaio, acciaio inossidabile o altre leghe metalliche. La scelta del materiale dipende da fattori quali i requisiti dell'applicazione, i carichi di coppia e le condizioni ambientali.
2. Spline:
Le scanalature sono l'elemento chiave di un albero scanalato. Si tratta di creste o denti ricavati tramite lavorazione meccanica sulla superficie dell'albero. Le scanalature creano il meccanismo di incastro con i componenti accoppiati, consentendo la trasmissione della coppia e il movimento relativo. Il numero, le dimensioni e la forma delle scanalature possono variare a seconda dei requisiti dell'applicazione e delle specifiche di progettazione.
3. Profilo spline:
Il profilo scanalato si riferisce alla forma o geometria specifica delle scanalature. I tipi più comuni di profili scanalati includono quelli a evolvente, a lati dritti e dentellati. La scelta del profilo scanalato si basa su fattori quali i requisiti di trasmissione della coppia, la distribuzione del carico e le caratteristiche di accoppiamento desiderate con i componenti. Il profilo scanalato garantisce un contatto e un trasferimento di coppia ottimali tra l'albero scanalato e il componente di accoppiamento.
4. Accoppiamento scanalato:
L'accoppiamento scanalato si riferisce alla relazione dimensionale tra l'albero scanalato e il componente di accoppiamento. Determina il gioco o l'interferenza tra le scanalature, garantendo un corretto innesto e la trasmissione della coppia. L'accoppiamento scanalato può essere classificato in diverse categorie, come accoppiamento con gioco, accoppiamento di transizione o accoppiamento con interferenza, in base al livello di gioco o interferenza desiderato.
5. Finitura superficiale:
La finitura superficiale dell'albero scanalato è fondamentale per le sue prestazioni. Le scanalature e il corpo dell'albero devono presentare una finitura superficiale liscia e uniforme per ridurre al minimo l'attrito, l'usura e il rischio di concentrazioni di sollecitazioni. La finitura superficiale può essere ottenuta mediante lavorazione meccanica, rettifica o altri metodi di trattamento superficiale per soddisfare le specifiche richieste.
6. Lubrificazione:
Per garantire un funzionamento regolare e ridurre l'usura, gli alberi scanalati vengono spesso lubrificati. Lubrificanti con viscosità e proprietà lubrificanti adeguate vengono applicati all'interfaccia scanalata per minimizzare l'attrito, dissipare il calore e prevenire l'usura prematura o danni alle scanalature e ai componenti accoppiati. La lubrificazione contribuisce inoltre a mantenere la funzionalità e a prolungare la durata dell'albero scanalato.
7. Tolleranze di lavorazione:
La lavorazione di precisione è fondamentale per gli alberi scanalati al fine di raggiungere l'accuratezza dimensionale richiesta e garantire un corretto accoppiamento con i componenti. Durante il processo di produzione, vengono mantenute tolleranze di lavorazione ristrette per garantire che il profilo scanalato, le dimensioni e la finitura superficiale soddisfino i requisiti di progettazione specificati. Ciò assicura l'intercambiabilità e la compatibilità degli alberi scanalati in diverse applicazioni.
In sintesi, i componenti chiave e le caratteristiche di progettazione di un albero scanalato includono il corpo dell'albero, le scanalature, il profilo delle scanalature, l'accoppiamento delle scanalature, la finitura superficiale, la lubrificazione e le tolleranze di lavorazione. Questi elementi lavorano insieme per consentire la trasmissione della coppia, il movimento relativo e la distribuzione del carico, garantendo al contempo la funzionalità, la durata e le prestazioni dell'albero scanalato.
editor by CX 2023-11-06