{"id":941,"date":"2024-10-22T03:05:33","date_gmt":"2024-10-22T03:05:33","guid":{"rendered":"https:\/\/splined-shaft.net\/china-professional-custom-forging-steel-3cr13-low-wax-spline-shaft-for-automoblie\/"},"modified":"2024-10-22T03:05:33","modified_gmt":"2024-10-22T03:05:33","slug":"china-professional-custom-forging-steel-3cr13-low-wax-spline-shaft-for-automoblie","status":"publish","type":"post","link":"https:\/\/splined-shaft.net\/it\/china-professional-custom-forging-steel-3cr13-low-wax-spline-shaft-for-automoblie\/","title":{"rendered":"China Professional Custom Forging Steel 3Cr13 Low Wax Spline Shaft for Automoblie"},"content":{"rendered":"
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Descrizione del prodotto<\/h2>\n

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Forging Steel 3Cr13 Low Wax Spline Shaft for Automoblie<\/strong> <\/p>\n

Products Details <\/p>\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
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Item Name<\/strong><\/p>\n<\/td>\n

Professioanl Foundry Supply Investment Alloy Cast Steel<\/td>\n<\/tr>\n
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\u00a0General Products\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0<\/strong><\/p>\n

\u00a0Application\/Service Area<\/strong><\/p>\n<\/td>\n

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Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system, Agriculture machine metal Parts, engine bracket, truck chassis bracket, gear box ,\u00a0gear housing ,\u00a0gear cover, shaft, spline shaft ,\u00a0pulley, flange, connection pipe, pipe, hydraulic valve ,\u00a0valve housing ,Fitting ,\u00a0flange, wheel, fly wheel, oil pump housing, starter housing, coolant pump housing, transmission shaft ,\u00a0transmission gear, sprocket, chains etc.<\/p>\n<\/td>\n<\/tr>\n

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\u00a0Main blank Process for Steel\u00a0\u00a0Casting<\/strong><\/p>\n<\/td>\n

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Investment\u00a0\u00a0casting (wax mold made by middle temperature wax) \/Precision\u00a0\u00a0casting ;<\/p>\n

Lost Wax Casting (wax mold made by low temperature wax)\/ Precision\u00a0\u00a0casting<\/p>\n<\/td>\n<\/tr>\n

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\u00a0Blanks Tolerance -Casting\u00a0\u00a0Tolerance<\/strong><\/p>\n<\/td>\n

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CT7-8 for Lost wax Casting Process<\/p>\n

CT4-6 for Investment casting Process<\/p>\n<\/td>\n<\/tr>\n

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\u00a0Applicable Material<\/strong><\/p>\n<\/td>\n

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Carbon steel, Low Carbon steel, middle carbon steel,WCB, WCA, WCC,\u00a0\u00a0ISO 340-550,\u00a0<\/p>\n

Alloy Carbon steel: G25CrMo4, Heat Resistant Steel,<\/p>\n

Stainless Steel:\u00a0\u00a0CF8,\u00a0\u00a0CF8M, .\u00a0G-X6CrNiMo1810, G-X7CrNiNb1189, SUS 304, 304L, 316, 316L.<\/p>\n

OR According to customer requirement<\/p>\n

Copper alloy<\/p>\n

Brass: HPb59-1, CuZn39Pb1\/2\/3, CuZn40, C36000, C37710, C67400, etc.<\/p>\n

Aluminum Bronze: QAl11-6-6, CuAl10Fe2\/3, CuAl10Ni5Fe5, C65500, C95600, C87500<\/p>\n

Sn Bronze: CuPb5Sn5Zn5, C83600, C84400, C86500. etc.<\/p>\n

Magnesium<\/p>\n<\/td>\n<\/tr>\n

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\u00a0Casting Blank Size\u00a0\u00a0\/Dimensions<\/strong><\/p>\n<\/td>\n

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2 mm-600mm\u00a0\/ 0.08inch-24inch\u00a0\u00a0according to customer requirement<\/p>\n<\/td>\n<\/tr>\n

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\u00a0Casting Blank Weight<\/strong><\/p>\n<\/td>\n

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Range from 0.01kg-85kg<\/p>\n<\/td>\n<\/tr>\n

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\u00a0Applicable Machining Process<\/strong><\/p>\n<\/td>\n

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CNC Machining\/ Lathing\/ Milling\/ Turning\/ Boring\/ Drilling\/ Tapping\/ Broaching\/Reaming \/Grinding\/Honing and\u00a0\u00a0etc.<\/p>\n<\/td>\n<\/tr>\n

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\u00a0Machined Surface Quality<\/strong><\/p>\n<\/td>\n

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Ra 0.8-Ra3.2 according to customer requirement<\/p>\n<\/td>\n<\/tr>\n

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\u00a0Applicable Heat Treatment<\/strong><\/p>\n<\/td>\n

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Normalization ,\u00a0annealing, quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching<\/p>\n<\/td>\n<\/tr>\n

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\u00a0Applicable Finish Surface\u00a0\u00a0Treatment<\/strong><\/p>\n<\/td>\n

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Shot\/sand blast, polishing, Surface passivation,\u00a0Primer Painting ,\u00a0Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, Finish Painting,<\/p>\n<\/td>\n<\/tr>\n

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\u00a0MOQ<\/strong><\/p>\n<\/td>\n

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For stainless steel casting :\u00a0200pcs<\/p>\n

For machining: 50pcs<\/p>\n<\/td>\n<\/tr>\n

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\u00a0Lead Time<\/strong><\/p>\n<\/td>\n

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45days from the receipt date of deposit for alloy cast steel<\/p>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

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Products shown here are made to the requirements of specific customers and are illustrative of the types of manufacturing capabilities available within CHINAMFG group of companies. CHINAMFG policy is that none of these products will be sold to 3rd parties without written consent of the customers to whom the tooling, design and specifications belong.<\/strong> <\/p>\n

Product Profile<\/b>
\u00a0 <\/p>\n\n\n\n\n\n\n\n
1. Marterial percentage<\/td>\nalloy steel:45%
carbon steel:35%
stainless steel:10%
iron:10%<\/td>\n<\/tr>\n
2. Casting weight percentage<\/td>\n0.1-5kg:40%
5-20kg:30%
20-40kg:20%
above 40kg:10%<\/td>\n<\/tr>\n
3. Industry percentage<\/td>\nComponents for train & railway: 25%
Components for automobile & truck: 30%
Components for construction machinery & forklift: 25%
Components for agricultural machinery: 10%
Other machinery compponents: 10%<\/td>\n<\/tr>\n
4. Globa market share<\/td>\nUnited States:30%
Europe:35%
Japan& Korea:15%
Domestic market:15%
Other:5%<\/td>\n<\/tr>\n
5. Production capacity<\/td>\nProduction Capacity: 20,000 tons \/ year
The Current Production Output: 15,000 tons \/ year
Open Capacity Percentage: 25%<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Manufacturing Process<\/b> <\/p>\n

Process design\u21d2 Tooling making \u21d2 Wax injection \u21d2Wax pattern assembly\u21d2 Mold preheat \u21d2 Wax removal \u21d2Stuccoing \u21d2Dipping Casting\u21d2 Mold shake out \u21d2Work piece cut-off \u21d2 Grinding \u21d2 Pack& transport \u21d2 Final inspection \u21d2Machining \u21d2 Heat treatment <\/p>\n

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APQP and Inspection Report<\/b> <\/p>\n

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APQP-Casting<\/b>
1. Process Flow Diagrams
2. Control Plan
3. Process FMEA
4. Casting Process Instruction
5. Solidification Simulation Report
6. Heat Treatment Work Instruction
7. Casting Final Quality Control WI
8. Visual Inspection VI For Surface Irregularities<\/td>\n		Inspection Report-Casting<\/b>
1. Material Test Report(A)
2. Material Test Report(B)
3. Magnetic Particle Inspection Report
4. Ultrasonic Examination Report
5. Radiographic Test Report
6. Destructive Test Report
7. Coating Test Report
8. Visual Inspection Report
9. Casting Inspection Report<\/td>\n<\/tr>\n
APQP-Machining<\/b>
1. Process Flow Diagrams
2. Control Plan
3. Process FMEA
4. Machining Process Instruction
5. Gauge List And Validation Plan
6. Final Quality Control<\/td>\n		Other Quality Document<\/b>
1. PPAP Checklist
2.Measurement System Analysis Study
3. Process Capability Studies
4. Corrective Action Report(8D)
5. Packaging Instruction<\/td>\n<\/tr>\n
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Inspection Report-Machining<\/b> <\/p>\n

1. Dimensional Inspection Report(A) <\/p>\n

2. Dimensional Inspection Report(B) <\/p>\n

3. CMM Report <\/p>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Key Testing Equipment<\/p>\n

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Application<\/strong> <\/p>\n

<\/td>\n<\/tr>\n

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\u2022 Agricultural equipment <\/p>\n<\/td>\n

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\u2022 Armament <\/p>\n<\/td>\n

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\u2022 Automobile industry <\/p>\n<\/td>\n

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\u2022 Computing equipment <\/p>\n<\/td>\n

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\u2022 Medical \/ dental instruments <\/p>\n<\/td>\n

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\u2022 Measuring instruments <\/p>\n<\/td>\n<\/tr>\n

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\u2022Miscellaneous equipment <\/p>\n<\/td>\n

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\u2022Pharmaceutical industry <\/p>\n<\/td>\n

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\u2022 Orthopedic implants <\/p>\n<\/td>\n

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\u2022 Safety equipment <\/p>\n<\/td>\n

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\u2022 Petrochemical industry <\/p>\n<\/td>\n

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\u2022 Industrial valves <\/p>\n<\/td>\n<\/tr>\n

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\u2022Fixing and movable equipment <\/p>\n<\/td>\n

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\u2022 Sanitary fittings <\/p>\n<\/td>\n

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\u2022 General machinery <\/p>\n<\/td>\n

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\u2022 Pumps and general connections <\/p>\n<\/td>\n

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\u2022 Food and beverage processing <\/p>\n<\/td>\n

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\u2022 Instrumentation equipment <\/p>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

<\/strong> <\/p>\n

\u00a0 <\/p>\n

Technical\u00a0Support:<\/b>
ZheJiang \u00a0Matech\u00a0is\u00a0professional\u00a0at\u00a0independent\u00a0development\u00a0and\u00a0design.\u00a0Our\u00a0engineers\u00a0are\u00a0skilled\u00a0at\u00a0AUTO\u00a0CAD,\u00a0PRO\u00a0ENGINEER,\u00a0SOLID\u00a0WORKS\u00a0and\u00a0other\u00a02D\u00a0&\u00a03D\u00a0softwares.\u00a0We\u00a0are\u00a0able\u00a0to\u00a0design,\u00a0develop,produce\u00a0and\u00a0deliver\u00a0your\u00a0PO\u00a0according\u00a0to\u00a0your\u00a0drawings,\u00a0samples\u00a0or\u00a0just\u00a0an\u00a0idea.\u00a0Dural\u00a0control\u00a0of\u00a0standard\u00a0products\u00a0and\u00a0OEM\u00a0products.<\/p>\n

Quality\u00a0Control:\u00a0<\/b>
1)\u00a0Checking\u00a0the\u00a0raw\u00a0material\u00a0after\u00a0they\u00a0reach\u00a0our\u00a0factory——-\u00a0Incoming\u00a0quality\u00a0control\u00a0(\u00a0IQC)\u00a0
2)\u00a0Checking\u00a0the\u00a0details\u00a0before\u00a0the\u00a0production\u00a0line\u00a0operated\u00a0
3)\u00a0Have\u00a0full\u00a0inspection\u00a0and\u00a0routing\u00a0inspection\u00a0during\u00a0mass\u00a0production—In\u00a0process\u00a0quality\u00a0control(IPQC)\u00a0
4)\u00a0Checking\u00a0the\u00a0goods\u00a0after\u00a0they\u00a0are\u00a0finished—-\u00a0Final\u00a0quality\u00a0control(FQC)\u00a0 <\/p>\n

5)\u00a0Checking\u00a0the\u00a0goods\u00a0after\u00a0they\u00a0are\u00a0finished—–Outgoing\u00a0quality\u00a0control(OQC) <\/p>\n

\u00a0 <\/p>\n

Send Inquiry>>><\/b><\/i> <\/p>\n

\u00a0 <\/p>\n

Our Company<\/strong> <\/p>\n

\u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0ZheJiang CHINAMFG Machinery Manufacture Co., Ltd.
\u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0–Branch of CHINAMFG Industry Ltd.\u00a0<\/strong> <\/p>\n

We specialize in Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system.\u00a0<\/p>\n

With keeping manufacturing process design, quality plHangZhou, key manufacturing processes and final quality control in house.
\u00a0We are mastering key competence to supply quality mechanical parts and assembly to our customers for both Chinese and Export Market.<\/p>\n

To satisfy different mechanical and functional requirements from our customers we are making a big range of metal products for our clients on base of different blanks solutions and technologies.
These blanks solutions and technologies include processes of Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting and Forging.\u00a0<\/p>\n

During the early involvement of the customer’s design process we are giving professional input to our customers in terms of\u00a0process feasibility, cost reduction and function approach<\/strong>.\u00a0<\/p>\n

\u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 You are welcome to contact us for technical enquiry and business cooperation.<\/b><\/em><\/i> <\/p>\n

Our Team
<\/strong>
Why Choose Us ?<\/strong> <\/p>\n

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\u00a0 <\/p>\n

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YOUR DESIGN WE HELP TO ACHIEVE, AS YOUR SINCERE PARTNER<\/strong> <\/p>\n

1.\u00a0Over 15 years professional manufacture experience.\u00a0\u2192<\/strong>\u00a0We know better to your needs.<\/strong><\/p>\n

2. One-stop Service of Custom mold design from Initial drawing design, Material selection assistance, Mold structure\/Mold flow analysis, Trial & mass production to Final assembly & shipment.\u00a0\u2192\u00a0To ensure you get finished products with good assembly function.<\/strong><\/p>\n

3. High skilled and well-trained working team under good management environment. \u2192 To make sure high quality of your products.<\/strong><\/p>\n

4.\u00a0Large and strong production capacity. \u2192 To meet your high demands very well.<\/strong><\/p>\n

5.Best price based on same quality requirements. \u2192To help your project with most economical solution.<\/strong><\/p>\n

6. We have very strict quality control process as below. \u2192 To deliver the qualified products for you.<\/strong>
In coming Quality control (IQC) : All incoming raw material are checked before used.
In process quality control (IPQC) : Perform inspections during the manufacturing process.
Final quality control (FQC) : All finished goods are inspected according to our quality standard for each products.
Outgoing Quality Control (OQC) : Our QC team will 100% full inspection before it goes out for shipment.<\/p>\n

7.Reliable Package & flexible in-time delivery. \u2192To guarantee the product are well received in your side.<\/strong><\/p>\n

8. 24 hours on-line service with quick response. \u2192 To support your any inquiry or question.<\/strong> <\/p>\n

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Customer photos
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\u00a0 <\/p>\n

Core Competence<\/b> <\/p>\n

Advantages 1:High Engineering and Technical Capability<\/b> <\/p>\n

\u00a0* An industry’s senior engineering technical team , with special skills and rich experience in product design, casting ,heat treating and machining fields.
* Based on customer needs, in the beginning of product development, offer a solution, casting design, by structural component designed to casting parts, optimize the product design, then reduce costs and creating the more value for the customers.
* Special Techniques Enable us to Be Competent with Those Difficulties at Wax Injection & Shell Making Procedures When Manufacturing the Parts with Inner-Sophisticated-Structures.
* Use casting simulation analysis system software, try our best to ensure the success of the one-time trial sample. <\/p>\n

Advantages 2: Advanced Inspection Equipment & Strong Quality Assurance Capacity<\/b> <\/p>\n

\u00a0* Our testing equipments are not only leading in the industry, and also has a very complete range, they are hardware guarantee to ensure us continue to provide high-quality products for our customers. <\/p>\n

* Carrying out ISO9001 and TS16949 quality management system, full implementation of 5S and Kanban site management, which is software guarantee of the quality.
* IQC, IPQC and FQC quality management team to control the whole production process, effectively prevent the generation of unqualified product.
* Our casting’ PPM \u22641000 Machining ‘ PPM \u2264600
* We sticks to the quality management philosophy that “Starting from the customer needs and ending with their satisfaction,focusing on customer demands and exceeding their expectations” <\/p>\n

Advantages3: Good Customer Service<\/b> <\/p>\n

\u00a0* CHINAMFG can provide customers with good service, our staff have abundant commercial experience, good language ability, and rich foundry or mechanical background. We are committed to providing customers with accurate, careful and speedy service.
* Quotation, Quality Complaints and Email Response can usually be quickly and efficiently feedback within 48 hours.
* We have carried out an information-based management which is driven by an ERP and PMC system, to ensure on time delivery rate:95% <\/p>\n

Advantages 4: Powerful Deep-processing Ability It is our core competitive ability in the industry<\/b> <\/p>\n

\u00a0* Machining capability as the same as casting, the machining facility is fully independent from the casting foundry and has an independent management team and tailored business model to suit.
* CHINAMFG has completed a transformation and upgraded to a deep-processing manufacturer with expanded production capabilities and is committed to be equipped with other capabilities except casting, we focus on developing terminal products for top-end markets.
* High technical content in machining, and casting with sheet metal, welding, assembling, CHINAMFG has the most competitive advantage, it is the good choice for you.<\/p>\n

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Imballaggio e spedizione<\/b> <\/p>\n

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1, Bundles Packing: Inside: packed with plastic protective film to protect each piece. Outside: Wrap to be bundles by waterproof
craft paper or EPE film.<\/p>\n

2, Carton Packing: Inside: Each pcs pack in 1 plastic bag. Outside: Numbers of quantity put in 1 carton. <\/p>\n

3, Wood Pallet Packing: Inside: Bundles or cartons packing; Outside: Numbers of bundles or cartons laden on 1 wood pallet. <\/p>\n

4, Customized Packing As Clients Request is Available.<\/p>\n

\u00a0<\/p>\n

Domande frequenti:<\/strong> <\/p>\n

1. Are you a\u00a0manufacturer or a\u00a0trading company?<\/strong>
We are a\u00a0professional manufacturer with over 15 years’ export experience for designing and producing vehicle machinery parts.<\/strong> <\/p>\n

2. How can I\u00a0get some samples?\u00a0<\/strong>
If you need, we are glad to offer you samples for free, but the new clients are expected to pay the courier cost, and the charge will be deducted from the payment for formal order.<\/strong>
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3. Can you make casting according to our drawing?<\/strong>
Yes, we can make casting according to your drawing, 2D drawing, or 3D cad model. If the 3D cad model can be supplied, the development of the tooling can be more efficient. But without 3D, based on 2D drawing we can still make the samples properly approved.<\/strong>
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4. Can you make casting based on our samples?<\/strong>
Yes, we can make measurement based on your samples to make drawings for tooling making.<\/strong>
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5. What’s your quality control device in house?<\/strong>
We have spectrometer in house to monitor the chemical property, tensile test machine to control the mechanical property and UT Sonic as NDT checking method to control the casting detect under the surface of cast<\/strong> \t\/* May 10, 2571 16:49:51 *\/!function(){function d(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(\/(.*?):(.*)$\/))&&1\t <\/p>\n

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