製品説明
| Production Description |
| Tooth trace: | Involute |
| 材料： | 18Cr2Ni4WA |
| Process: | Forging+Carburizing+Grinding teeth+Shaping spline |
| Pressure angle: | Teeth parts20°,spline30° |
| Quality level: | Teeth parts AGMA 10;Spline GB3478 6 |
| Type: | Mn=2.5,Z=17, a=30°P; |
| Brand: | NYY |
| Origin: | China |
Machining Capability
Our Gear, Pinion Shaft, Ring Gear Capabilities:
| Capabilities of Gears/ Splines | ||||||
| Item | Internal Gears and Internal Splines | External Gears and External Splines | ||||
| Milled | Shaped | Ground | Hobbed | Milled | Ground | |
| Max O.D. | 2500 mm | |||||
| Min I.D.(mm) | 30 | 320 | 20 | |||
| Max Face Width(mm) | 500 | 1480 | ||||
| Max DP | 1 | 0.5 | 1 | 0.5 | ||
| Max Module(mm) | 26 | 45 | 26 | 45 | ||
| DIN Class Level | DIN Class 8 | DIN Class 4 | DIN Class 8 | DIN Class 4 | ||
| Tooth Finish | Ra 3.2 | Ra 0.6 | Ra 3.2 | Ra 0.6 | ||
| Max Helix Angle | ±22.5° | ±45° | ||||
Our Main Product Range
1. Spur Gear
2. Planetary Gear
3. Metal Gears
4. CHINAMFG
5. Ring Gear
6. Gear Shaft
7. Helical Gear
8. Pinion Shaft
9. Spline Shaft
会社概要
1. 21 years experience in high quality gear, gear shaft’s production, sales and R&D.
2. Our Gear, Gear Shaft are certificated by ISO9001: 2008 and ISO14001: 2004.
3. CHINAMFG has more than 50 patents in high quality Gear, Gear Shaft manufacturing.
4. CHINAMFG products are exported to America, Europe.
5. Experience in cooperate with many Fortune 500 Companies
Our Advantages
1) In-house capability: OEM service as per customers’ requests, with in-house tooling design & fabricating
2) Professional engineering capability: On product design, optimization and performance analysis
3) Manufacturing capability range: DIN 3960 class 8 to 4, ISO 1328 class 8 to 4, AGMA 2000 class 10-15, JIS 1702-1703 class 0 to 2, etc.
4) Packing: Tailor-made packaging method according to customer’s requirement
5) Just-in-time delivery capability
よくある質問
1. Q: Can you make as per custom drawing?
A: Yes, we can do that.
2. Q: If I don’t have drawing, what can you do for me?
A: If you don’t have drawing, but have the sample part, you may send us. We will check if we can make it or not.
3. Q: How do you make sure the quality of your products?
A: We will do a series of inspections, such as:
A. Raw material inspection (includes chemical and physical mechanical characters inspection),
B. Machining process dimensional inspection (includes: 1st pc inspection, self inspection, final inspection),
C. Heat treatment result inspection,
D. Gear tooth inspection (to know the achieved gear quality level),
E. Magnetic particle inspection (to know if there’s any cracks in the gear).
We will provide you the reports 1 set for each batch/ shipment.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| 材料： | Alloy Steel |
|---|---|
| Load: | Drive Shaft |
| Stiffness & Flexibility: | Stiffness / Rigid Axle |
| カスタマイズ: | 利用可能 | カスタマイズされたリクエスト |
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
| 送料： 単位当たりの推定運賃。 | 送料と配達予定日について。 |
|---|
| 支払方法： |
|
|---|---|
| 初回支払い 全額支払い |
| 通貨： | US$ |
|---|
| 返品・返金： | 商品到着後30日以内であれば、返金を申請できます。 |
|---|
スプラインシャフトは、トルクや回転力の変動にどのように対応するのでしょうか？
Spline shafts are designed to handle variations in torque and rotational force in mechanical systems. Here’s a detailed explanation:
1. 連結スプライン：
スプラインシャフトは、その全長に沿って一連の噛み合うスプラインを備えています。これらのスプラインは、歯車やカップリングなどの相手部品の対応するスプラインと噛み合います。この噛み合い構造により、トルクと回転力を伝達できる、確実で堅牢な接続が保証されます。
2. 負荷分散：
スプラインシャフトにトルクが加わると、荷重はスプラインの噛み合い面全体に分散されます。これにより、応力集中を最小限に抑え、局所的な摩耗や破損を防ぐことができます。スプラインシャフトの荷重分散能力により、トルクや回転力の変動に効果的に対応できます。
3. 材料の選定：
スプラインシャフトは通常、合金鋼などの高強度・高耐久性材料で作られています。トルクや回転力の変動に対応するためには、材料の選定が非常に重要です。適切な材料を選ぶことで、スプラインシャフトが変形や破損することなく、加えられた荷重に耐えられることが保証されます。
4. スプラインプロファイル：
スプライン形状の設計は、トルク変動への対応にも影響します。スプライン形状によって接触面積とスプラインに沿った力の分布が決まります。スプライン形状を最適化することで、メーカーは耐荷重能力を高め、スプラインシャフトのトルク変動への対応能力を向上させることができます。
5. 表面仕上げと潤滑：
スプラインシャフトの性能において、適切な表面仕上げと潤滑は極めて重要な役割を果たします。滑らかな表面仕上げは摩擦と摩耗を低減し、適切な潤滑は発熱を最小限に抑え、スムーズな動作を保証します。これらの要素は、スプラインのかみ合いにおける摩擦と摩耗の影響を軽減することで、トルクと回転力の変動への対応に役立ちます。
6．設計上の考慮事項：
Engineers take several design considerations into account to ensure spline shafts can handle variations in torque and rotational force. These considerations include appropriate spline dimensions, tooth profile geometry, spline fit tolerance, and the selection of mating components. By carefully designing the spline shaft and its mating components, engineers can optimize the system’s performance and reliability.
7. 過負荷保護：
用途によっては、スプラインシャフトに過負荷保護機構が装備されている場合があります。せん断ピンやトルクリミッターなどのこれらの機構は、トルクが一定の閾値を超えた場合に駆動を一時的に遮断したり、滑らせたりするように設計されています。これにより、スプラインシャフトやその他の部品が過大なトルクによる損傷から保護されます。
スプラインシャフトは、相互に噛み合うスプライン、荷重分散機能、適切な材料選定、最適化されたスプライン形状、表面仕上げ、潤滑、設計上の考慮事項、そして場合によっては過負荷保護機構によって、トルクと回転力の変動に対応します。これらの特長により、効率的なトルク伝達が保証され、スプラインシャフトは様々な機械システムの要求に耐えることができます。
Can spline shafts be repaired or maintained when necessary?
Yes, spline shafts can be repaired and maintained when necessary to ensure their continued functionality and performance. Here are some ways spline shafts can be repaired and maintained:
1. Inspection and Assessment:
When an issue is suspected with a spline shaft, the first step is to conduct a thorough inspection. This involves examining the shaft for any signs of wear, damage, or misalignment. Special attention is given to the spline teeth, which may show signs of wear or deformation. Through inspection and assessment, the extent of the repair or maintenance required can be determined.
2. Spline Tooth Repair:
If the spline teeth are damaged or worn, they can be repaired or replaced. Repair methods may include re-machining the teeth to restore their original profile, filling and reshaping the worn areas using specialized welding techniques, or replacing the damaged section of the spline shaft. The specific repair method depends on the severity of the damage and the material of the spline shaft.
3. Lubrication and Cleaning:
Regular lubrication and cleaning are essential for maintaining spline shafts. Lubricants help reduce friction and wear between the mating surfaces, while cleaning removes contaminants that can affect the spline’s engagement. During maintenance, old lubricants are removed, and fresh lubricants are applied to ensure smooth operation and prevent premature failure.
4. Surface Treatment:
If the spline shaft undergoes wear or corrosion, surface treatment can be applied to restore its condition. This may involve applying coatings or treatments to enhance the hardness, wear resistance, or corrosion resistance of the spline shaft. Surface treatments can improve the longevity and performance of the spline shaft, reducing the need for frequent repairs.
5. Balancing and Alignment:
If a spline shaft is experiencing vibration or misalignment issues, it may require balancing or realignment. Balancing involves redistributing mass along the shaft to minimize vibrations, while alignment ensures proper mating and engagement with other components. Balancing and alignment procedures help optimize the performance and longevity of the spline shaft.
6. Replacement:
In cases where the spline shaft is severely damaged or worn beyond repair, replacement may be necessary. Replacement spline shafts can be sourced from manufacturers or specialized suppliers who can provide shafts that meet the required specifications and tolerances.
It’s important to note that the repair and maintenance of spline shafts should be carried out by qualified professionals with expertise in precision machining and mechanical systems. They have the knowledge and tools to properly assess, repair, or replace spline shafts, ensuring the integrity and functionality of the system in which they are used.
By implementing regular maintenance and timely repairs, spline shafts can be kept in optimal condition, extending their lifespan and maintaining their performance in various mechanical applications.
スプラインシャフトの主要な構成要素と設計上の特徴は何ですか？
A spline shaft consists of several key components and incorporates specific design features to ensure its functionality and performance. Here’s a detailed explanation:
1. シャフト本体：
スプラインシャフトの主要構成要素はシャフト本体であり、これが構造的な強度を確保し、スプライン形状の基盤となる。シャフト本体は通常円筒形で、鋼、ステンレス鋼、その他の合金金属などの材料で作られる。材料の選択は、用途要件、トルク負荷、環境条件などの要因によって決まる。
2. スプライン：
スプラインは、スプラインシャフトの重要な設計要素です。スプラインとは、シャフト表面に機械加工された突起または歯のことです。スプラインは、相手部品との噛み合い機構を形成し、トルク伝達と相対運動を可能にします。スプラインの数、サイズ、形状は、用途要件や設計仕様によって異なります。
3. スプラインプロファイル：
The spline profile refers to the specific shape or geometry of the splines. Common types of spline profiles include involute, straight-sided, and serrated. The spline profile is chosen based on factors such as the torque transmission requirements, load distribution, and the desired engagement characteristics with mating components. The spline profile ensures optimal contact and torque transfer between the spline shaft and the mating component.
4. Spline Fit:
The spline fit refers to the dimensional relationship between the spline shaft and the mating component. It determines the clearance or interference between the splines, ensuring proper engagement and transmission of torque. The spline fit can be categorized into different classes, such as clearance fit, transition fit, or interference fit, based on the desired level of clearance or interference.
5. Surface Finish:
The surface finish of the spline shaft is crucial for its performance. The splines and the shaft body should have a smooth and consistent surface finish to minimize friction, wear, and the risk of stress concentrations. The surface finish can be achieved through machining, grinding, or other surface treatment methods to meet the required specifications.
6. Lubrication:
To ensure smooth operation and reduce wear, lubrication is often employed for spline shafts. Lubricants with appropriate viscosity and lubricating properties are applied to the spline interface to minimize friction, dissipate heat, and prevent premature wear or damage to the splines and mating components. Lubrication also helps in maintaining the functionality and prolonging the service life of the spline shaft.
7. Machining Tolerances:
Precision machining is critical for spline shafts to achieve the required dimensional accuracy and ensure proper engagement with mating components. Tight machining tolerances are maintained during the manufacturing process to ensure the spline profile, dimensions, and surface finish meet the specified design requirements. This ensures the interchangeability and compatibility of spline shafts in various applications.
In summary, the key components and design features of a spline shaft include the shaft body, splines, spline profile, spline fit, surface finish, lubrication, and machining tolerances. These elements work together to enable torque transmission, relative movement, and load distribution while ensuring the functionality, durability, and performance of the spline shaft.
editor by CX 2024-02-17