Penerangan Produk
Penerangan Produk
Parameter Produk
| Item | Spur Gear Axle Shaft |
| Bahan | 4140,4340,40Cr,42Crmo,42Crmo4,20Cr,20CrMnti, 20Crmo,35Crmo |
| OEM NO | Customize |
| Certification | ISO/TS16949 |
| Test Requirement | Magnetic Powder Test, Hardness Test, Dimension Test |
| Color | Paint , Natural Finish ,Machining All Around |
| Bahan | Aluminum: 5000series(5052…)/6000series(6061…)/7000series(7075…) |
| Steel: Carbon Steel,Middle Steel,Steel Alloy,etc. | |
| Stainess Steel: 303/304/316,etc. | |
| Copper/Brass/Bronze/Red Copper,etc. | |
| Plastic:ABS,PP,PC,Nylon,Delrin(POM),Bakelite,etc. | |
| Size | According to Customer’s drawing or samples |
| Proses | CNC machining,Turning,Milling,Stamping,Grinding,Welding,Wire Injection,Cutting,etc. |
| Toleransi | ≥+/-0.03mm |
| Surface Treatment | (Sandblast)&(Hard)&(Color)Anodizing,(Chrome,Nickel,Zinc…)Plating,Painting,Powder Coating,Polishing,Blackened,Hardened,Lasering,Engraving,etc. |
| File Formats | ProE,SolidWorks,UG,CAD,PDF(IGS,X-T,STP,STL) |
| Sample | Tersedia |
| Packing | Spline protect cover ,Wood box ,Waterproof membrane; Or per customers’ requirements. |
Kelebihan Kami
Why Choose US ???
1. Equipment :
Our company boasts all necessary production equipment,
including Hydraulic press machines, Japanese CNC lathe (TAKISAWA), Korean gear hobbing machine (I SNT), gear shaping machine, machining center, CNC grinder, heat treatment line etc.
2. Processing precision:
We are a professional gear & gear shafts manufacturer. Our gears are around 6-7 grade in mass production.
3. Company:
We have 90 employees, including 10 technical staffs. Covering an area of 20000 square meters.
4. Certification :
Oue company has passed ISO 14001 and TS16949
5.Sample service :
We provide free sample for confirmation and customer bears the freight charges
6.OEM service :
Having our own factory and professional technicians,we welcome OEM orders as well.We can design and produce the specific product you need according to your detail information
Cooperation Partner
Profil Syarikat
Our Featured Products
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| Material: | Alloy Steel |
|---|---|
| Load: | Drive Shaft |
| Axis Shape: | Straight Shaft |
| Appearance Shape: | Round |
| Rotation: | Cw |
| Yield: | 5, 000PCS / Month |
| Samples: | US$ 0/Piece 1 Piece(Min.Order) | |
|---|
| Penyesuaian: | Tersedia | Permintaan Tersuai |
|---|
Bolehkah aci spline digunakan dalam kedua-dua jentera mudah alih dan pegun?
Yes, spline shafts can be used in both mobile and stationary machinery. Here’s a detailed explanation:
1. Jentera Mudah Alih:
Aci spline banyak digunakan dalam pelbagai jenis jentera mudah alih. Contohnya:
- Dalam Aplikasi Automotif: Aci spline biasanya digunakan dalam rangkaian pemacu automotif, di mana ia menghantar tork dari enjin ke roda. Ia terdapat dalam komponen seperti aci transmisi, pembezaan dan gandar.
- Dalam Peralatan Pembinaan dan Pengalihan Tanah: Aci spline digunakan dalam jentera pembinaan, seperti jengkaut, pemuat dan jentolak. Ia digunakan dalam sistem rangkaian kuasa untuk memindahkan tork dan memacu pam hidraulik atau menggerakkan mesin.
- Dalam Peralatan Pertanian: Aci spline digunakan dalam jentera pertanian seperti traktor, mesin gabungan dan mesin penuai. Ia membantu memindahkan kuasa dari enjin ke pelbagai komponen yang digerakkan, seperti roda, PTO (power take-off) atau sistem hidraulik.
- Dalam Kenderaan Luar Jalan: Aci spline terdapat dalam kenderaan luar jalan, termasuk ATV (kenderaan semua rupa bumi) dan kenderaan tentera. Ia membolehkan penghantaran kuasa ke roda atau komponen drivetrain, memastikan mobiliti dan prestasi di rupa bumi yang mencabar.
2. Jentera Pegun:
Aci spline juga digunakan secara meluas dalam jentera pegun merentasi pelbagai industri. Beberapa contohnya termasuk:
- Dalam Peralatan Mesin: Aci spline digunakan dalam peralatan mesin, seperti mesin bubut, mesin penggilingan dan mesin pengisar. Ia menyediakan penghantaran tork dalam mekanisme gelendong atau skru plumbum, membolehkan kawalan gerakan ketepatan dan operasi penyingkiran bahan.
- Dalam Kotak Gear Industri: Aci spline memainkan peranan penting dalam kotak gear industri yang digunakan dalam kilang pembuatan dan pemprosesan. Ia menghantar tork antara aci input dan output, membolehkan pengurangan atau peningkatan kelajuan seperti yang diperlukan oleh aplikasi.
- Dalam Penjanaan Kuasa: Aci spline digunakan dalam peralatan penjanaan kuasa, termasuk turbin dan penjana. Ia membantu menghantar tork antara rotor berputar dan komponen pegun, memudahkan penukaran tenaga.
- Dalam Sistem Pam dan Pemampat: Aci splin terdapat dalam pam dan pemampat yang digunakan dalam pelbagai industri. Ia menghantar tork dari motor atau penggerak utama ke elemen pendesak atau pemampat, membolehkan pemindahan bendalir atau gas.
Kefleksibelan aci spline menjadikannya sesuai untuk pelbagai aplikasi, baik bergerak mahupun pegun. Keupayaannya untuk menghantar tork dengan cekap, menampung ketidaksejajaran, mengagihkan beban dan menyediakan sambungan yang andal menjadikannya pilihan utama dalam pelbagai jentera merentasi industri.
How do spline shafts contribute to precise and consistent rotation?
Spline shafts play a crucial role in achieving precise and consistent rotation in mechanical systems. Here’s how spline shafts contribute to these characteristics:
1. Interlocking Design:
Spline shafts feature a series of ridges or teeth, known as splines, that interlock with corresponding grooves or slots in mating components. This interlocking design ensures a positive connection between the shaft and the mating part, allowing for precise and consistent rotation. The engagement between the splines provides resistance to axial and radial movement, minimizing play or backlash that can introduce inaccuracies in rotation.
2. Pengagihan Beban:
The interlocking engagement of spline shafts allows for effective load distribution along the length of the shaft. This helps distribute the applied torque evenly, reducing stress concentrations and minimizing the risk of localized deformation or failure. By distributing the load, spline shafts contribute to consistent rotation and prevent excessive wear on specific areas of the shaft or the mating components.
3. Torque Transmission:
Spline shafts are specifically designed to transmit torque efficiently from one component to another. The close fit between the splines ensures a high torque-carrying capacity, enabling the shaft to transfer rotational force without significant power loss. This efficient torque transmission contributes to precise and consistent rotation, allowing for accurate positioning and motion control in various applications.
4. Rigidity and Stiffness:
Spline shafts are typically constructed from materials with high rigidity and stiffness, such as steel or alloy. This inherent rigidity helps maintain the dimensional integrity of the shaft and minimizes deflection or bending under load. By providing a stable and stiff rotational axis, spline shafts contribute to precise and consistent rotation, particularly in applications that require tight tolerances or high-speed operation.
5. Alignment and Centering:
The interlocking nature of spline shafts aids in the alignment and centering of rotating components. The splines ensure proper positioning and orientation of the shaft relative to the mating part, facilitating concentric rotation. This alignment helps prevent wobbling, vibrations, and eccentricity, which can adversely affect rotation accuracy and consistency.
6. Lubrication and Wear Reduction:
Proper lubrication of spline shafts is essential for maintaining precise and consistent rotation. Lubricants reduce friction between the mating surfaces, minimizing wear and preventing stick-slip phenomena that can cause irregular rotation. The use of lubrication also helps dissipate heat generated during operation, ensuring optimal performance and longevity of the spline shaft.
By incorporating interlocking design, load distribution, efficient torque transmission, rigidity, alignment, and lubrication, spline shafts contribute to precise and consistent rotation in mechanical systems. Their reliable and accurate rotational characteristics make them suitable for a wide range of applications, from automotive and aerospace to machinery and robotics.
Apakah kelebihan penggunaan aci spline dalam sistem mekanikal?
Using spline shafts in mechanical systems offers several advantages. Here’s a detailed explanation:
1. Penghantaran Tork:
Aci splin menyediakan penghantaran tork yang cekap antara komponen pemacu dan pemacu. Splin yang saling mengunci memastikan pemindahan daya putaran yang selamat dan andal, membolehkan penghantaran kuasa dan gerakan dalam sistem mekanikal.
2. Akomodasi Pergerakan Relatif:
Aci spline boleh menampung pergerakan relatif antara komponen pemacu dan pemacu. Ia membenarkan anjakan paksi, jejari dan sudut, mengimbangi ketidaksejajaran, pengembangan haba dan getaran. Fleksibiliti ini membantu mengekalkan penglibatan yang betul dan meminimumkan kepekatan tegasan.
3. Pengagihan Beban:
Splin pada aci mengagihkan beban yang dihantar merentasi seluruh permukaan penglibatan. Ini membantu mengurangkan tegasan setempat dan mencegah haus pramatang atau kegagalan komponen. Keupayaan pengagihan beban aci splin menyumbang kepada ketahanan dan jangka hayat keseluruhan sistem mekanikal.
4. Kedudukan dan Kawalan yang Tepat:
Aci splin membolehkan kedudukan dan kawalan komponen mekanikal yang tepat. Splin menyediakan penjajaran putaran yang tepat, membolehkan kedudukan dan pengindeksan sudut yang tepat. Ini penting dalam aplikasi yang memerlukan kawalan dan penyegerakan pergerakan yang tepat.
5. Kebolehtukaran dan Penyeragaman:
Aci spline boleh didapati dalam reka bentuk dan dimensi piawai. Ini membolehkan pertukaran antara komponen dan memudahkan penyelenggaraan dan penggantian. Penyeragaman juga memudahkan proses reka bentuk dan pembuatan, mengurangkan kos dan masa tunggu.
6. Kapasiti Penghantaran Kuasa Tinggi:
Aci splin direka bentuk untuk menahan beban tork yang tinggi. Splin yang saling mengunci menyediakan kawasan sentuhan yang besar, mengagihkan tork yang dihantar merentasi pelbagai gigi. Ini membolehkan aci splin mengendalikan keperluan penghantaran kuasa yang lebih tinggi, menjadikannya sesuai untuk aplikasi tugas berat.
7. Kebolehgunaan:
Spline shafts can be designed and manufactured to suit various application requirements. They can be customized in terms of size, shape, number of splines, and spline profile to match the specific needs of a mechanical system. This versatility makes spline shafts adaptable to a wide range of industries and applications.
8. Reduced Slippage and Backlash:
When properly designed and manufactured, spline shafts exhibit minimal slippage and backlash. The tight fit between the splines prevents significant axial or radial movement during torque transmission, resulting in improved efficiency and precision in mechanical systems.
In summary, the advantages of using spline shafts in mechanical systems include efficient torque transmission, accommodation of relative movement, load distribution, precise positioning and control, interchangeability, high power transmission capacity, versatility, and reduced slippage and backlash. These advantages make spline shafts a reliable and effective choice in various applications where power transfer, flexibility, and precise motion control are essential.
editor by CX 2024-01-04