Penerangan Produk
Penerangan Produk
Parameter Produk
| Item | Spur Gear Axle Shaft |
| Bahan | 4140,4340,40Cr,42Crmo,42Crmo4,20Cr,20CrMnti, 20Crmo,35Crmo |
| OEM NO | Customize |
| Certification | ISO/TS16949 |
| Test Requirement | Magnetic Powder Test, Hardness Test, Dimension Test |
| Color | Paint , Natural Finish ,Machining All Around |
| Bahan | Aluminum: 5000series(5052…)/6000series(6061…)/7000series(7075…) |
| Steel: Carbon Steel,Middle Steel,Steel Alloy,etc. | |
| Stainess Steel: 303/304/316,etc. | |
| Copper/Brass/Bronze/Red Copper,etc. | |
| Plastic:ABS,PP,PC,Nylon,Delrin(POM),Bakelite,etc. | |
| Size | According to Customer’s drawing or samples |
| Proses | CNC machining,Turning,Milling,Stamping,Grinding,Welding,Wire Injection,Cutting,etc. |
| Toleransi | ≥+/-0.03mm |
| Surface Treatment | (Sandblast)&(Hard)&(Color)Anodizing,(Chrome,Nickel,Zinc…)Plating,Painting,Powder Coating,Polishing,Blackened,Hardened,Lasering,Engraving,etc. |
| File Formats | ProE,SolidWorks,UG,CAD,PDF(IGS,X-T,STP,STL) |
| Sample | Tersedia |
| Packing | Spline protect cover ,Wood box ,Waterproof membrane; Or per customers’ requirements. |
Kelebihan Kami
Why Choose US ???
1. Equipment :
Our company boasts all necessary production equipment,
including Hydraulic press machines, Japanese CNC lathe (TAKISAWA), Korean gear hobbing machine (I SNT), gear shaping machine, machining center, CNC grinder, heat treatment line etc.
2. Processing precision:
We are a professional gear & gear shafts manufacturer. Our gears are around 6-7 grade in mass production.
3. Company:
We have 90 employees, including 10 technical staffs. Covering an area of 20000 square meters.
4. Certification :
Oue company has passed ISO 14001 and TS16949
5.Sample service :
We provide free sample for confirmation and customer bears the freight charges
6.OEM service :
Having our own factory and professional technicians,we welcome OEM orders as well.We can design and produce the specific product you need according to your detail information
Cooperation Partner
Profil Syarikat
Our Featured Products
| Material: | Alloy Steel |
|---|---|
| Load: | Drive Shaft |
| Axis Shape: | Straight Shaft |
| Appearance Shape: | Round |
| Sample Service: | Free |
| Lester Nos: | 6468, 6469 |
| Samples: | US$ 0/Piece 1 Piece(Min.Order) | |
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| Penyesuaian: | Tersedia | Permintaan Tersuai |
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Bolehkah aci spline digunakan dalam kedua-dua jentera mudah alih dan pegun?
Yes, spline shafts can be used in both mobile and stationary machinery. Here’s a detailed explanation:
1. Jentera Mudah Alih:
Aci spline banyak digunakan dalam pelbagai jenis jentera mudah alih. Contohnya:
- Dalam Aplikasi Automotif: Aci spline biasanya digunakan dalam rangkaian pemacu automotif, di mana ia menghantar tork dari enjin ke roda. Ia terdapat dalam komponen seperti aci transmisi, pembezaan dan gandar.
- Dalam Peralatan Pembinaan dan Pengalihan Tanah: Aci spline digunakan dalam jentera pembinaan, seperti jengkaut, pemuat dan jentolak. Ia digunakan dalam sistem rangkaian kuasa untuk memindahkan tork dan memacu pam hidraulik atau menggerakkan mesin.
- Dalam Peralatan Pertanian: Aci spline digunakan dalam jentera pertanian seperti traktor, mesin gabungan dan mesin penuai. Ia membantu memindahkan kuasa dari enjin ke pelbagai komponen yang digerakkan, seperti roda, PTO (power take-off) atau sistem hidraulik.
- Dalam Kenderaan Luar Jalan: Aci spline terdapat dalam kenderaan luar jalan, termasuk ATV (kenderaan semua rupa bumi) dan kenderaan tentera. Ia membolehkan penghantaran kuasa ke roda atau komponen drivetrain, memastikan mobiliti dan prestasi di rupa bumi yang mencabar.
2. Jentera Pegun:
Aci spline juga digunakan secara meluas dalam jentera pegun merentasi pelbagai industri. Beberapa contohnya termasuk:
- Dalam Peralatan Mesin: Aci spline digunakan dalam peralatan mesin, seperti mesin bubut, mesin penggilingan dan mesin pengisar. Ia menyediakan penghantaran tork dalam mekanisme gelendong atau skru plumbum, membolehkan kawalan gerakan ketepatan dan operasi penyingkiran bahan.
- Dalam Kotak Gear Industri: Aci spline memainkan peranan penting dalam kotak gear industri yang digunakan dalam kilang pembuatan dan pemprosesan. Ia menghantar tork antara aci input dan output, membolehkan pengurangan atau peningkatan kelajuan seperti yang diperlukan oleh aplikasi.
- Dalam Penjanaan Kuasa: Aci spline digunakan dalam peralatan penjanaan kuasa, termasuk turbin dan penjana. Ia membantu menghantar tork antara rotor berputar dan komponen pegun, memudahkan penukaran tenaga.
- Dalam Sistem Pam dan Pemampat: Aci splin terdapat dalam pam dan pemampat yang digunakan dalam pelbagai industri. Ia menghantar tork dari motor atau penggerak utama ke elemen pendesak atau pemampat, membolehkan pemindahan bendalir atau gas.
Kefleksibelan aci spline menjadikannya sesuai untuk pelbagai aplikasi, baik bergerak mahupun pegun. Keupayaannya untuk menghantar tork dengan cekap, menampung ketidaksejajaran, mengagihkan beban dan menyediakan sambungan yang andal menjadikannya pilihan utama dalam pelbagai jentera merentasi industri.
How do spline shafts handle variations in environmental conditions?
Spline shafts are designed to handle variations in environmental conditions and maintain their performance and reliability. Here’s a detailed explanation:
1. Temperature Variations:
Spline shafts are engineered to withstand a wide range of temperature variations. They are constructed from materials that exhibit good thermal stability, such as high-grade steels or alloys. These materials have low coefficients of thermal expansion, minimizing the effects of temperature changes on the shaft’s dimensional stability. Additionally, proper lubrication with temperature-resistant lubricants helps reduce friction and wear in the spline engagement, even under extreme temperature conditions.
2. Moisture and Corrosion Resistance:
Spline shafts can be designed to resist moisture and corrosion, ensuring their performance in humid or corrosive environments. Protective coatings, such as platings or surface treatments, can be applied to the shaft’s surfaces to enhance their resistance to moisture, oxidation, and corrosion. Additionally, selecting materials with inherent corrosion resistance, such as stainless steel or specialized alloys, can further enhance the spline shaft’s ability to handle environmental conditions.
3. Dust and Contaminant Protection:
Spline shafts used in environments with high levels of dust, dirt, or contaminants can be equipped with protective measures. Seals, gaskets, or covers can be employed to prevent the ingress of particles into the spline engagement. These protective measures help maintain the integrity of the spline profile, minimize wear, and ensure smooth operation even in dirty or dusty conditions.
4. Lubrication and Maintenance:
Proper lubrication is essential for the reliable operation of spline shafts, especially in challenging environmental conditions. Lubricants with appropriate viscosity and additives can be selected to provide effective lubrication and protection against wear, friction, and corrosion. Regular maintenance and lubrication intervals should be followed to ensure optimal performance and longevity of the spline shaft.
5. Shock and Vibration Resistance:
Spline shafts are designed to withstand shock and vibration encountered in various applications. The spline engagement and shaft design can incorporate features such as tighter tolerances, increased contact area, or damping elements to minimize the effects of shock and vibration. Additionally, proper fastening and mounting techniques help secure the shaft and reduce the risk of loosening or failure due to dynamic loads.
6. Environmental Sealing:
In certain applications where spline shafts are exposed to harsh environmental conditions, such as underwater or in chemical environments, environmental sealing can be employed. Sealing methods such as O-rings, gaskets, or specialized seals provide an additional barrier against external elements, ensuring the integrity and performance of the spline shaft.
7. Compliance with Standards:
Spline shafts used in specific industries or applications may need to comply with industry standards or regulations regarding environmental conditions. Manufacturers can design and test their spline shafts to meet these requirements, ensuring that the shafts can handle the specified environmental conditions and perform reliably.
By incorporating design considerations, appropriate materials, protective coatings, lubrication, and maintenance practices, spline shafts can effectively handle variations in environmental conditions. This enables them to maintain their functionality, performance, and longevity even in challenging operating environments.
Can you explain the common applications of spline shafts in machinery?
Spline shafts have various common applications in machinery where torque transmission, relative movement, and load distribution are essential. Here’s a detailed explanation:
1. Gearboxes and Transmissions:
Spline shafts are commonly used in gearboxes and transmissions where they facilitate the transmission of torque from the input shaft to the output shaft. The splines on the shaft engage with corresponding splines on the gears, allowing for precise torque transfer and accommodating relative movement between the gears.
2. Power Take-Off (PTO) Units:
In agricultural and industrial machinery, spline shafts are employed in power take-off (PTO) units. PTO units allow the transfer of power from the engine to auxiliary equipment, such as pumps, generators, or farm implements. Spline shafts enable the torque transfer and accommodate the relative movement required for PTO operation.
3. Steering Systems:
Spline shafts play a crucial role in steering systems, especially in vehicles. They are used in steering columns to transmit torque from the steering wheel to the steering rack or gearbox. The splines on the shaft ensure precise torque transfer while allowing for the axial movement required for steering wheel adjustment.
4. Machine Tools:
Spline shafts find applications in machine tools such as milling machines, lathes, and grinding machines. They are used to transmit torque and enable the relative movement required for tool positioning, feed control, and spindle rotation. Spline shafts ensure accurate and controlled movement of the machine tool components.
5. Industrial Pumps and Compressors:
Spline shafts are utilized in various types of pumps and compressors, including centrifugal pumps, gear pumps, and reciprocating compressors. They transmit torque from the driver (such as an electric motor or an engine) to the impeller or rotor, enabling fluid or gas transfer. Spline shafts accommodate the axial or radial movement caused by thermal expansion or misalignment.
6. Printing and Packaging Machinery:
Spline shafts are integral components in printing and packaging machinery. They are used in processes such as web handling, where precise torque transmission and relative movement are required for tasks like tension control, registration, and material feeding. Spline shafts ensure accurate and synchronized movement of the printing and packaging elements.
7. Aerospace and Defense Systems:
In the aerospace and defense industries, spline shafts are utilized in various applications, including aircraft landing gear systems, missile guidance systems, and helicopter rotor systems. They enable torque transmission, accommodate relative movement, and ensure precise control in critical aerospace and defense mechanisms.
8. Construction and Earthmoving Equipment:
Spline shafts are employed in construction and earthmoving equipment, such as excavators, bulldozers, and loaders. They are used in hydraulic systems to transmit torque from the hydraulic motor to the driven components, such as the digger arm or the bucket. Spline shafts enable efficient power transfer and allow for the articulation and movement of the equipment.
These are just a few examples of the common applications of spline shafts in machinery. Their versatility, torque transmission capabilities, and ability to accommodate relative movement make them essential components in various industries where precise power transfer and flexibility are required.
editor by CX 2023-10-02