Penerangan Produk
Customizations to products
| specification | |||||||
| WAI No | No Of Teeth | Rotation | Length(mm) | Pinion O.D.(mm) | No OF Splines | Pinion I.D.(mm) | Drive O.D.(mm) |
| 6/12 | CW | 126 | 14 | 12 | |||
| 6/12 | CW | 117 | 14 | 10 | |||
| Item | Spur Gear Axle Shaft |
| Bahan | 4140,4340,40Cr,42Crmo,42Crmo4 |
| OEM NO | Customize |
| Certification | ISO/TS16949 |
| Test Requirement | Magnetic Powder Test, Hardness Test, Dimension Test |
| Color | Paint , Natural Finish ,Machining All Around |
| Bahan | Aluminum: 5000series(5052…)/6000series(6061…)/7000series(7075…) |
| Steel: Carbon Steel,Middle Steel,Steel Alloy,etc. | |
| Stainess Steel: 303/304/316,etc. | |
| Copper/Brass/Bronze/Red Copper,etc. | |
| Plastic:ABS,PP,PC,Nylon,Delrin(POM),Bakelite,etc. | |
| Size | According to Customer’s drawing or samples |
| Proses | CNC machining,Turning,Milling,Stamping,Grinding,Welding,Wire Injection,Cutting,etc. |
| Toleransi | ≥+/-0.03mm |
| Surface Treatment | (Sandblast)&(Hard)&(Color)Anodizing,(Chrome,Nickel,Zinc…)Plating,Painting,Powder Coating,Polishing,Blackened,Hardened,Lasering,Engraving,etc. |
| File Formats | ProE,SolidWorks,UG,CAD,PDF(IGS,X-T,STP,STL) |
| Sample | Tersedia |
| Packing | Spline protect cover ,Wood box ,Waterproof membrane; Or per customers’ requirements. |
Sample service
We provide free sample for confirmation and customer bears the freight charges
OEM service
Having our own factory and professional technicians,we welcome OEM orders as well.We can design and produce the specific product you need according to your detail information
After-sale Service
Our enthusiastic and friendly customer service representatives are ready to assist with any questions or problems /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Material: | Alloy Steel |
|---|---|
| Load: | Drive Shaft |
| Axis Shape: | Straight Shaft |
| Appearance Shape: | Round |
| No of Teeth: | 6/12 |
| Rotation: | Cw |
| Samples: | US$ 0/Piece 1 Piece(Min.Order) | |
|---|
| Penyesuaian: | Tersedia | Permintaan Tersuai |
|---|
How do spline shafts contribute to efficient power transmission?
Spline shafts play a vital role in enabling efficient power transmission in various mechanical systems. Here’s a detailed explanation of how spline shafts contribute to efficient power transmission:
1. Penghantaran Tork:
Spline shafts are designed to transmit torque from one component to another. They provide a positive, non-slip connection that allows for efficient power transfer without slippage or loss of energy. The splines on the shaft engage with corresponding splines on the mating component, creating a strong mechanical connection for torque transmission.
2. Pengagihan Beban:
Spline shafts distribute the applied load evenly across the engagement surfaces. The teeth or grooves on the shaft’s spline profile ensure that the load is shared across multiple contact points. This even load distribution helps prevent localized stress concentrations and reduces the risk of premature wear or failure. Efficient load distribution ensures that power is transmitted smoothly and reliably.
3. Misalignment Compensation:
Spline shafts can accommodate a certain degree of misalignment between the mating components. The spline profile design allows for angular or parallel misalignment without compromising the power transmission capability. This misalignment compensation capability is crucial in maintaining efficient power transmission in situations where perfect alignment is challenging or subject to variations.
4. High Torque Capacity:
Spline shafts are designed to withstand high torque levels. The spline profile, engagement length, and material selection are optimized to handle the expected torque requirements. This high torque capacity ensures that the shaft can efficiently transmit power without experiencing excessive deflection or failure under normal operating conditions.
5. Torsional Stiffness:
Spline shafts exhibit high torsional stiffness, which means they resist twisting or torsional deflection when subjected to torque. The shaft’s design, including its diameter, spline profile, and material properties, contributes to its torsional stiffness. High torsional stiffness minimizes power loss due to deformation or flexing of the shaft, allowing for efficient power transmission.
6. Reliable Connection:
Spline shafts provide a reliable and repeatable connection between the driving and driven components. Once properly engaged, the spline shaft maintains its connection, ensuring consistent power transmission over time. This reliability is crucial in maintaining efficiency and preventing power loss or interruptions during operation.
7. Minimal Backlash:
Backlash refers to the slight rotational play or clearance between mating components. Spline shafts, when properly designed and manufactured, can minimize backlash in the power transmission system. Reduced backlash ensures smoother operation, improved accuracy, and efficiency by minimizing power losses associated with reversing or changing direction.
8. Compact Design:
Spline shafts offer a compact and space-efficient solution for power transmission. Their design allows for a relatively small footprint while providing robust torque transmission capabilities. The compact design is particularly advantageous in applications where space is limited, such as automotive drivetrains or compact machinery.
By incorporating spline shafts into mechanical systems, engineers can achieve efficient power transmission, ensuring that power is effectively transferred from the driving source to the driven components. The unique design features of spline shafts enable reliable torque transmission, even load distribution, misalignment compensation, high torque capacity, torsional stiffness, reliable connections, minimal backlash, and compactness.
Bolehkah aci spline dibaiki atau diselenggara apabila perlu?
Ya, aci spline boleh dibaiki dan diselenggara apabila perlu untuk memastikan fungsi dan prestasinya yang berterusan. Berikut adalah beberapa cara aci spline boleh dibaiki dan diselenggara:
1. Pemeriksaan dan Penilaian:
Apabila terdapat masalah yang disyaki pada aci spline, langkah pertama adalah melakukan pemeriksaan menyeluruh. Ini melibatkan pemeriksaan aci untuk sebarang tanda haus, kerosakan atau ketidaksejajaran. Perhatian khusus diberikan kepada gigi spline, yang mungkin menunjukkan tanda-tanda haus atau ubah bentuk. Melalui pemeriksaan dan penilaian, tahap pembaikan atau penyelenggaraan yang diperlukan dapat ditentukan.
2. Pembaikan Gigi Spline:
Jika gigi spline rosak atau haus, ia boleh dibaiki atau diganti. Kaedah pembaikan mungkin termasuk memesin semula gigi untuk memulihkan profil asalnya, mengisi dan membentuk semula kawasan haus menggunakan teknik kimpalan khusus, atau menggantikan bahagian aci spline yang rosak. Kaedah pembaikan khusus bergantung pada tahap kerosakan dan bahan aci spline.
3. Pelinciran dan Pembersihan:
Regular lubrication and cleaning are essential for maintaining spline shafts. Lubricants help reduce friction and wear between the mating surfaces, while cleaning removes contaminants that can affect the spline’s engagement. During maintenance, old lubricants are removed, and fresh lubricants are applied to ensure smooth operation and prevent premature failure.
4. Rawatan Permukaan:
Jika aci spline mengalami haus atau kakisan, rawatan permukaan boleh digunakan untuk memulihkan keadaannya. Ini mungkin melibatkan penggunaan salutan atau rawatan untuk meningkatkan kekerasan, rintangan haus atau rintangan kakisan aci spline. Rawatan permukaan boleh meningkatkan jangka hayat dan prestasi aci spline, sekali gus mengurangkan keperluan untuk pembaikan yang kerap.
5. Pengimbangan dan Penjajaran:
Jika aci spline mengalami masalah getaran atau ketidaksejajaran, ia mungkin memerlukan pengimbangan atau penjajaran semula. Pengimbangan melibatkan pengagihan semula jisim di sepanjang aci untuk meminimumkan getaran, manakala penjajaran memastikan pemadanan dan penglibatan yang betul dengan komponen lain. Prosedur pengimbangan dan penjajaran membantu mengoptimumkan prestasi dan jangka hayat aci spline.
6. Penggantian:
Sekiranya aci spline rosak teruk atau haus sehingga tidak dapat dibaiki, penggantian mungkin diperlukan. Aci spline gantian boleh diperoleh daripada pengeluar atau pembekal khusus yang boleh menyediakan aci yang memenuhi spesifikasi dan toleransi yang diperlukan.
It’s important to note that the repair and maintenance of spline shafts should be carried out by qualified professionals with expertise in precision machining and mechanical systems. They have the knowledge and tools to properly assess, repair, or replace spline shafts, ensuring the integrity and functionality of the system in which they are used.
Dengan melaksanakan penyelenggaraan berkala dan pembaikan tepat pada masanya, aci spline dapat dikekalkan dalam keadaan optimum, memanjangkan jangka hayatnya dan mengekalkan prestasinya dalam pelbagai aplikasi mekanikal.
Can you explain the common applications of spline shafts in machinery?
Spline shafts have various common applications in machinery where torque transmission, relative movement, and load distribution are essential. Here’s a detailed explanation:
1. Gearboxes and Transmissions:
Spline shafts are commonly used in gearboxes and transmissions where they facilitate the transmission of torque from the input shaft to the output shaft. The splines on the shaft engage with corresponding splines on the gears, allowing for precise torque transfer and accommodating relative movement between the gears.
2. Power Take-Off (PTO) Units:
In agricultural and industrial machinery, spline shafts are employed in power take-off (PTO) units. PTO units allow the transfer of power from the engine to auxiliary equipment, such as pumps, generators, or farm implements. Spline shafts enable the torque transfer and accommodate the relative movement required for PTO operation.
3. Steering Systems:
Spline shafts play a crucial role in steering systems, especially in vehicles. They are used in steering columns to transmit torque from the steering wheel to the steering rack or gearbox. The splines on the shaft ensure precise torque transfer while allowing for the axial movement required for steering wheel adjustment.
4. Machine Tools:
Spline shafts find applications in machine tools such as milling machines, lathes, and grinding machines. They are used to transmit torque and enable the relative movement required for tool positioning, feed control, and spindle rotation. Spline shafts ensure accurate and controlled movement of the machine tool components.
5. Industrial Pumps and Compressors:
Spline shafts are utilized in various types of pumps and compressors, including centrifugal pumps, gear pumps, and reciprocating compressors. They transmit torque from the driver (such as an electric motor or an engine) to the impeller or rotor, enabling fluid or gas transfer. Spline shafts accommodate the axial or radial movement caused by thermal expansion or misalignment.
6. Printing and Packaging Machinery:
Spline shafts are integral components in printing and packaging machinery. They are used in processes such as web handling, where precise torque transmission and relative movement are required for tasks like tension control, registration, and material feeding. Spline shafts ensure accurate and synchronized movement of the printing and packaging elements.
7. Aerospace and Defense Systems:
In the aerospace and defense industries, spline shafts are utilized in various applications, including aircraft landing gear systems, missile guidance systems, and helicopter rotor systems. They enable torque transmission, accommodate relative movement, and ensure precise control in critical aerospace and defense mechanisms.
8. Construction and Earthmoving Equipment:
Spline shafts are employed in construction and earthmoving equipment, such as excavators, bulldozers, and loaders. They are used in hydraulic systems to transmit torque from the hydraulic motor to the driven components, such as the digger arm or the bucket. Spline shafts enable efficient power transfer and allow for the articulation and movement of the equipment.
These are just a few examples of the common applications of spline shafts in machinery. Their versatility, torque transmission capabilities, and ability to accommodate relative movement make them essential components in various industries where precise power transfer and flexibility are required.
editor by CX 2024-03-08