Penerangan Produk
OEM CNC Machinery Pinion Shaft Drive Main Shaft OEM Forging Steel Transmission Spline Shaft
Penerangan Produk
We have the completed machining equipment,including horizontal lathe,vertical lathe,CNC boring and milling machine,CNC boring machine,deep hole drilling and boring machine, gear hobbing machine,gear teeth grinding machine,grinding machine,etc.
Strictly quality inspection system can produce high quality productsFor each order,we can provide report for material chemical components testing,UT testing,hardness,mechanical property testing(impact testing,yield strength testing,tensile strength testing),size inspection,etc.
| Item | Shaft |
| Application | Cranes, Railway way, mineral Machinery, hydraulic Machinery, Spare parts etc. |
| Design | Can be at the customer’ request, tailor-made, at customer’s design |
| Bahan | Stainless Steel, Carbon Steel or Alloy Steel, such as 45#, 65# SAE4140, SAE4150, SAE4160, 42CrMo, stainless steel 410, stainless steel 304, or other required steel |
| Size | Diameter 10mm to 1000mm. Length max.in 6000mm |
Our company advantage:
1. Advanced inspection equipment for rigorous quality and control and precise specification.
2. We are a direct manufacturer, have lots of experience for packing machine parts and medical parts.
3. Customizing inspection report, providing the material certification.
4. All sorts of drawing formats are available. For example: PRO/E, solid works, Ci-matron, Auto CAD and so on.
5. Young manage team with efficient productivity, quick response and modern business concept.
Manufacturing Process
*Free forged or module forged
*Rough machining process, to remove the surface forged oxidized black leather.
*100% Ultrasonic Test ASTMA388
*Heat Treatment according to request, Normalized, Quenched, Tempered….
*Hardness test
*Finishing Process to the dimensional state required by the drawing.
*100% Magnetic Test ASTM E709 and 100% dimensional test
*Painting or oil protecting
*Packing with boxes
| Advantages | »Reliable Forging/CNC Machining service »Good machining quality »Reasonable Pricing provided »Competitive shipping cost service »MOQ 1PCS and small quantity order accepted »Professional engineering service when any modification required »Any turnkey assembly or customized package requirements, we’ll meet your demands! | |||||
| RFQ | Customer Inquiry →Engineering Communication →Cost Analysis →Sales Analysis → Quote to Customer » 1-3 Work Days Only » Submit RFQ with complete commercial terms | |||||
| Sample Making | Sample Order → Engineering Review → Sample Plan to Customer → Sample Status Tracking → Submit Samples with Doc. » Tooling L/T: 2-4 weeks, Sample L/T: 1 week » Continuous Sample Status Tracking » Complete Documents for sample approval | |||||
| Order Management | CRM System → Open Order Confirm → Logistic Arrangement. » Production L/T: 4-8 weeks » Weekly Open Order Confirm » Preferred 3PL Service to Customers | |||||
| Quality Control | Certificates: RoHS, ISO9001:2008, SGS. IQC → IPQC → OQC/FQC → Quality Complain Feedback → Audit & Training. » Plant Audit and Qualified by world famous company » Strict Quality Management Procedure with Traceability | |||||
| Application | »Aerospace »Marine »Motorbike »Automotive »PhotoGear »EDC Tools » lighting fittings »Medical equipment »Telecommunication »Electrical & Electronics »Fire detection system, etc. | |||||
In order to ensure the quality of the orders,our independent QC members to carry out strict inspection at each
stage:
*Raw Material Quality Control: Chemical Composition Analysis, Mechanical Performance Test
*Production Process Quality Control: Full-size inspection for the 1st part, Critical size process inspection, SPC process monitoring
*Lab ability: CMM, OGP, XRF, Roughness meter, Profiler, Automatic optical inspector
*Quality system: ISO9001
Pembungkusan & Penghantaran
Soalan Lazim
Soalan Lazim:
1) How can I place order?
A: You can contact us by email about your order details, or place order on line.
2) How can I pay you?
A: After you confirm our PI. we will request you to arrange payment by T/T.
3) What’s the order procedure?
A: First we discuss order details, production details by email or TM. Then we issue you an PI for your confirmation. You will be requested to do pre-paid full payment or 30% deposit before we go into production. After we get the deposit, we start to process the order. We usually need 4-8 weeks if we don’t have the items in stock. Before production has been finished, we will contact you for shipment details, start to prepare the shipment for you, and the balance payment should be settled before delivery.
4) How do you take care when your clients received defective products?
A: replacement. If there are some defective items, we usually credit to our customer or replace them in next shipment.
5) How do you check all the goods in the production line?
A: We have spot inspection and finished product inspection. We check the goods when they go into next step production procedure. And all the goods will be tested after welding, assure 100% no leaking problems.
Trade:
Your inquiry will be replied within 12 hours.
Well-trained & experienced sales can reply your inquiries in English.
During working time, E-mail will be replied to you within 2 hours
OEM & ODM projects are highly welcomed. We have strong R&D team.
The order will be produced exactly according to order details and proofed samples.
Our QC will submitinspection report before shipment.
Your business relationship with us will be confidential to any third party.
Good after-sale service.
If there’s anything we could help, please feel free to contact us.
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| Material: | Carbon Steel |
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| Load: | Drive Shaft |
| Stiffness & Flexibility: | Stiffness / Rigid Axle |
| Samples: | US$ 1/Piece 1 Piece(Min.Order) | Order Sample laser cutting parts |
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| Penyesuaian: | Tersedia | Permintaan Tersuai |
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.kos-penghantaran-tm .status-tm-mati{latar belakang: tiada;padan:0;warna: #1470cc}
| Kos Penghantaran: Anggaran pengangkutan setiap unit. | tentang kos penghantaran dan anggaran masa penghantaran. |
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| Kaedah Pembayaran: |
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| Bayaran Awal Bayaran Penuh |
| Mata wang: | US$ |
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| Pulangan & bayaran balik: | Anda boleh memohon bayaran balik sehingga 30 hari selepas penerimaan produk. |
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Bagaimanakah aci spline mengendalikan variasi tork dan daya putaran?
Spline shafts are designed to handle variations in torque and rotational force in mechanical systems. Here’s a detailed explanation:
1. Splin Bersambung:
Aci splin mempunyai satu siri splin yang saling mengunci di sepanjangnya. Splin ini bersambung dengan splin yang sepadan pada komponen yang sepadan, seperti gear atau gandingan. Reka bentuk yang saling mengunci memastikan sambungan yang selamat dan teguh, yang mampu menghantar tork dan daya putaran.
2. Pengagihan Beban:
Apabila tork dikenakan pada aci spline, beban diagihkan ke seluruh permukaan penglibatan spline. Ini membantu meminimumkan kepekatan tegasan dan mencegah haus atau kegagalan setempat. Keupayaan pengagihan beban aci spline membolehkannya mengendalikan variasi tork dan daya putaran dengan berkesan.
3. Pemilihan Bahan:
Aci spline biasanya diperbuat daripada bahan yang mempunyai kekuatan dan ketahanan yang tinggi, seperti keluli aloi. Pemilihan bahan adalah penting dalam mengendalikan variasi tork dan daya putaran. Ia memastikan bahawa aci spline dapat menahan beban yang dikenakan tanpa ubah bentuk atau kegagalan.
4. Profil Spline:
Reka bentuk profil spline juga menyumbang kepada pengendalian variasi tork. Profil spline menentukan luas sentuhan dan pengagihan daya di sepanjang spline. Dengan mengoptimumkan profil spline, pengeluar boleh meningkatkan kapasiti pembawa beban dan meningkatkan keupayaan aci spline untuk mengendalikan variasi tork.
5. Kemasan Permukaan dan Pelinciran:
Kemasan permukaan dan pelinciran yang betul memainkan peranan penting dalam prestasi aci spline. Kemasan permukaan yang licin mengurangkan geseran dan haus, manakala pelinciran yang sesuai meminimumkan penjanaan haba dan memastikan operasi yang lancar. Faktor-faktor ini membantu dalam mengendalikan variasi tork dan daya putaran dengan mengurangkan kesan geseran dan haus pada penglibatan spline.
6. Pertimbangan Reka Bentuk:
Engineers take several design considerations into account to ensure spline shafts can handle variations in torque and rotational force. These considerations include appropriate spline dimensions, tooth profile geometry, spline fit tolerance, and the selection of mating components. By carefully designing the spline shaft and its mating components, engineers can optimize the system’s performance and reliability.
7. Perlindungan Beban Terlalu Banyak:
Dalam sesetengah aplikasi, aci spline mungkin dilengkapi dengan mekanisme perlindungan beban lampau. Mekanisme ini, seperti pin ricih atau pengehad tork, direka bentuk untuk memutuskan sambungan pemacu buat sementara waktu atau tergelincir apabila tork melebihi ambang tertentu. Ini melindungi aci spline dan komponen lain daripada kerosakan akibat tork yang berlebihan.
Secara keseluruhan, aci spline mengendalikan variasi tork dan daya putaran melalui spline yang saling mengunci, keupayaan pengagihan beban, pemilihan bahan yang sesuai, profil spline yang dioptimumkan, kemasan permukaan, pelinciran, pertimbangan reka bentuk dan, dalam beberapa kes, mekanisme perlindungan beban lampau. Ciri-ciri ini memastikan penghantaran tork yang cekap dan membolehkan aci spline menahan permintaan pelbagai sistem mekanikal.
What materials are commonly used in the construction of spline shafts?
Various materials are commonly used in the construction of spline shafts, depending on the specific application requirements. Here’s a list of commonly used materials:
1. Steel:
Steel is one of the most widely used materials for spline shafts. Different grades of steel, such as carbon steel, alloy steel, or stainless steel, can be employed based on factors like strength, hardness, and corrosion resistance. Steel offers excellent mechanical properties, including high strength, durability, and wear resistance, making it suitable for a broad range of applications.
2. Alloy Steel:
Alloy steel is a type of steel that contains additional alloying elements, such as chromium, molybdenum, or nickel. These alloying elements enhance the mechanical properties of the steel, providing improved strength, toughness, and wear resistance. Alloy steel spline shafts are commonly used in applications that require high torque capacity, durability, and resistance to fatigue.
3. Stainless Steel:
Stainless steel is known for its corrosion resistance properties, making it suitable for applications where the spline shaft is exposed to moisture or corrosive environments. Stainless steel spline shafts are commonly used in industries such as food processing, chemical processing, marine, and medical equipment.
4. Aluminum:
Aluminum is a lightweight material with good strength-to-weight ratio. It is often used in applications where weight reduction is a priority, such as automotive and aerospace industries. Aluminum spline shafts can provide advantages such as decreased rotating mass and improved fuel efficiency.
5. Titanium:
Titanium is a strong and lightweight material with excellent corrosion resistance. It is commonly used in high-performance applications where weight reduction, strength, and corrosion resistance are critical factors. Titanium spline shafts find applications in aerospace, motorsports, and high-end industrial equipment.
6. Brass:
Brass is an alloy of copper and zinc, offering good machinability and corrosion resistance. It is often used in applications that require electrical conductivity or a non-magnetic property. Brass spline shafts can be found in industries such as electronics, telecommunications, and instrumentation.
7. Plastics and Composite Materials:
In certain applications where weight reduction, corrosion resistance, or noise reduction is important, plastics or composite materials can be used for spline shafts. Materials such as nylon, acetal, or fiber-reinforced composites can provide specific advantages in terms of weight, low friction, and resistance to chemicals.
It’s important to note that material selection for spline shafts depends on factors such as load requirements, environmental conditions, operating temperatures, and cost considerations. Engineers and designers evaluate these factors to determine the most suitable material for a given application.
In which industries are spline shafts typically used?
Spline shafts find applications in a wide range of industries where torque transmission, relative movement, and load distribution are critical. Here’s a detailed explanation:
1. Automotive Industry:
The automotive industry extensively uses spline shafts in various components and systems. They are found in transmissions, drivelines, steering systems, differentials, and axle assemblies. Spline shafts enable the transmission of torque, accommodate relative movement, and ensure efficient power transfer in vehicles.
2. Aerospace and Defense Industry:
Spline shafts are essential in the aerospace and defense industry. They are used in aircraft landing gear systems, actuation mechanisms, missile guidance systems, engine components, and rotor assemblies. The aerospace and defense sector relies on spline shafts for precise torque transfer, relative movement accommodation, and critical control mechanisms.
3. Industrial Machinery and Equipment:
Spline shafts are widely employed in industrial machinery and equipment. They are used in gearboxes, machine tools, pumps, compressors, conveyors, printing machinery, and packaging equipment. Spline shafts enable torque transmission, accommodate misalignments and vibrations, and ensure accurate movement and synchronization of machine components.
4. Agriculture and Farming:
The agriculture and farming industry extensively uses spline shafts in equipment such as tractors, harvesters, and agricultural implements. Spline shafts are found in power take-off (PTO) units, transmission systems, hydraulic mechanisms, and steering systems. They enable torque transfer, accommodate relative movement, and provide flexibility in agricultural machinery.
5. Construction and Mining:
In the construction and mining industries, spline shafts are used in equipment such as excavators, loaders, bulldozers, and drilling rigs. They are found in hydraulic systems, power transmission systems, and articulated mechanisms. Spline shafts facilitate torque transmission, accommodate misalignments, and enable efficient power transfer in heavy-duty machinery.
6. Marine and Offshore:
Spline shafts have applications in the marine and offshore industry. They are used in propulsion systems, thrusters, rudders, winches, and marine pumps. Spline shafts enable torque transmission in marine vessels and offshore equipment, accommodating axial and radial movement, and ensuring reliable power transfer.
7. Energy and Power Generation:
Spline shafts are utilized in the energy and power generation sector. They are found in turbines, generators, compressors, and other rotating equipment. Spline shafts enable torque transmission and accommodate relative movement in power generation systems, ensuring efficient and reliable operation.
8. Rail and Transportation:
Spline shafts are employed in the rail and transportation industry. They are found in locomotives, railcar systems, and suspension mechanisms. Spline shafts enable torque transfer, accommodate movement and vibrations, and ensure precise control in rail and transportation applications.
These are just a few examples of the industries where spline shafts are typically used. Their versatility, torque transmission capabilities, and ability to accommodate relative movement make them vital components in various sectors that rely on efficient power transfer, flexibility, and precise control.
editor by CX 2024-01-17