Penerangan Produk
HangZhou CHINAMFG Precision Industry Co.,Ltd
The company has owned IS0 9001 (International Quality Management) system certification, ISO14001 (International Environmental Management) system certification, IATF16949 (International Automotive Task Force) system certification and EN15085-2 (Railway applications-Welding of railway vehicles and components) system certification. We have an experienced management team and a group of high-quality talents.
Our advantages are as below.
- Core Value: Integrity + Quality;
- Rich Experience: Since the year of 2001;
- Technical Engineer: 36 Staffs;
- Quality Engineer: 18 Staffs;
- Company Certificate: ISO 9001, ISO14001, ITAF 16949, EN 15085-2;
- Strong Capacity: Up to 100k pieces per day;
| Factory Description and Service Content | ||||||||||||||||||||||
| PRODUCTION LINE: | Metal stamping, Laser cutting, Sheet metal, Welding, Spraying, Electrophoresis, Assembly. | |||||||||||||||||||||
| MATERIAL: | Carbon steel, Stainless steel, Aluminum, Copper, Brass, Bronze, Customized. | |||||||||||||||||||||
| PROCEDURES: | Blanking, Punching, Bending, Cutting, Milling, Dilling, Tapping, Riveting, Welding, Assembling, Packing. | |||||||||||||||||||||
| TOLERANCE: | +/- 0.01mm | |||||||||||||||||||||
| FINISH: | Powder, Spraying, Sand Blasting, Electroplating, Electrophoresis, Anodizing, Passivating, Customized. | |||||||||||||||||||||
| COLOR: | Natural, Conversonial, Silver, Grey, Black, White, Red, Blue, Green, Yellow, Matte, Glossy, Customized. | |||||||||||||||||||||
| SYSTEM CERTIFICATION: | ISO 9001, ISO 14001, ITAF 16949, EN 15085-2. | |||||||||||||||||||||
| APPLICATION: | Automobile, Communication, Electrical, Electronics, Rail transit, Equipment manufacturing etc. | |||||||||||||||||||||
| MOQ: | 1,000 Pcs ~ 5,000 Pcs | |||||||||||||||||||||
| MOULD COST: | 500 USD ~ 5,000 USD | |||||||||||||||||||||
| UNIT PRICE: | 0.05 USD ~ 5.00 USD | |||||||||||||||||||||
| PACKING: | Paper Bag, Plastic Bag, PE Bag, Carton Board, Carton Box, Plywood case, Wooden Case, Pallet. | |||||||||||||||||||||
| MPQ: | 50 Pcs ~ 200 Pcs | |||||||||||||||||||||
| LEAD TIME: | 15 Work Days ~ 25 Work Days | |||||||||||||||||||||
| TRADE TERM: | EXW, FOB, CFR, CIF, DDU, DDP. | |||||||||||||||||||||
| PAYMENT METHOD: | T/T, L/C, Western Union, Money Gram, PayPal, Ali Pay. | |||||||||||||||||||||
Workshop Inner View
System Certificate
Production Line View
Metalworking products are very important component in industrial field, It is widely accepted for its stable performance and affordable price.
Especially in the field of Automobile, Communication, Electrical, Electronics, IT, Equipment Manufacturing, Rail Transit and Construction etc.
We committed to provide our customers with excellent products and cater to their demand solutions with lower costs and highly efficiency. Please feel free to contact us, we are looking CHINAMFG to our further cooperation. We treat every customer sincerely and take every project seriously.
| Soalan Lazim: 1. Why business with CHINAMFG Precision Co., Ltd? 2. Are the products available for selling from your Product Display Area? 3. How to get your quotation? 4. What’s your production leadtime? 5. How to guarantee the products quality? |
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| Material: | Stainless Steel Aluminum Carbon Steel Alloy Copper |
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| Load: | Drive Shaft |
| Stiffness & Flexibility: | Stiffness / Rigid Axle |
| Journal Diameter Dimensional Accuracy: | IT6-IT9 |
| Axis Shape: | Straight Shaft |
| Shaft Shape: | Real Axis |
| Samples: | US$ 1/Piece 1 Piece(Min.Order) | |
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| Penyesuaian: | Tersedia | Permintaan Tersuai |
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Can spline shafts be customized for specific machinery and equipment?
Yes, spline shafts can be customized to suit specific machinery and equipment requirements. Here’s a detailed explanation:
1. Size and Length:
Spline shafts can be customized in terms of size and length to fit the dimensions of the machinery or equipment. Manufacturers can design spline shafts with the appropriate diameter, overall length, and spline length to ensure a proper fit within the system.
2. Spline Profile:
The spline profile can be customized based on the specific application. Different spline profiles, such as involute, serrated, or helical, can be used to optimize torque transmission, load distribution, and engagement characteristics based on the requirements of the machinery or equipment.
3. Number of Splines:
The number of splines on the shaft can be customized to match the mating component. The number of splines determines the engagement area and affects the torque-carrying capacity of the spline shaft. By adjusting the number of splines, manufacturers can tailor the spline shaft to the specific torque and load requirements of the machinery or equipment.
4. Material Selection:
The choice of material for spline shafts can be customized based on the operating conditions and environmental factors of the machinery or equipment. Different materials, such as alloy steels or stainless steels, can be selected to provide the necessary strength, durability, corrosion resistance, or other specific properties required for the application.
5. Surface Treatment:
The surface of spline shafts can be customized with various treatments to enhance their performance. Surface treatments like heat treatment, coating, or plating can be applied to improve hardness, wear resistance, or corrosion resistance based on the specific requirements of the machinery or equipment.
6. Tolerances and Fit:
Tolerances and fit between the spline shaft and mating components can be customized to achieve the desired clearance or interference fit. This ensures proper engagement, smooth operation, and optimal performance of the machinery or equipment.
7. Special Features:
In certain cases, spline shafts can be customized with additional features to meet specific needs. This may include the incorporation of keyways, threads, or other specialized features required for the machinery or equipment.
Manufacturers and engineers work closely with the machinery or equipment designers to understand the specific requirements and tailor the spline shafts accordingly. By considering factors such as size, spline profile, number of splines, material selection, surface treatment, tolerances, fit, and any special features, customized spline shafts can be developed to ensure optimal performance and compatibility with the machinery or equipment.
It is important to consult with experienced spline shaft manufacturers or engineering professionals to determine the most suitable customization options for a particular machinery or equipment application.
Bolehkah aci spline digunakan dalam aplikasi automotif, dan jika ya, bagaimana?
Yes, spline shafts are extensively used in automotive applications due to their ability to transmit torque and provide reliable power transmission. Here’s how spline shafts are used in automotive applications:
Aci spline memainkan peranan penting dalam pelbagai sistem dan komponen automotif, termasuk:
- Drivetrain: Aci spline merupakan bahagian penting dalam sistem drivetrain dalam kenderaan. Ia menghantar tork dari enjin ke roda, membolehkan kenderaan bergerak. Aci spline terdapat dalam komponen seperti aci transmisi, pembezaan dan gandar. Dalam transmisi manual, aci spline menghubungkan aci input transmisi ke cakera klac, membolehkan pemindahan kuasa dari enjin. Dalam transmisi automatik, aci spline digunakan dalam penukar tork dan aci output.
- Steering System: Spline shafts are employed in the steering system to transmit torque from the steering wheel to the steering rack or gearbox. They provide a direct connection between the driver’s input and the movement of the wheels, allowing for steering control.
- Power Take-Off (PTO) Systems: Some vehicles, particularly commercial trucks and agricultural machinery, utilize PTO systems. Spline shafts are used in PTOs to transfer power from the vehicle’s engine to auxiliary equipment, such as hydraulic pumps, generators, or agricultural implements.
- Kotak Pemindahan: Dalam kenderaan pacuan empat roda (4WD) atau pacuan semua roda (AWD), kotak pemindahan digunakan untuk mengagihkan kuasa ke gandar hadapan dan belakang. Aci spline digunakan dalam kotak pemindahan untuk memindahkan tork antara transmisi dan aci pemacu hadapan dan belakang.
- Aci Kipas: Aci splin terdapat dalam aci kipas, yang menghantar tork dari transmisi atau kotak pemindahan ke gandar belakang dalam kenderaan pacuan roda belakang. Ia menampung pergerakan relatif antara transmisi dan gandar disebabkan oleh pergerakan suspensi.
Dalam aplikasi automotif, aci spline direka bentuk untuk menahan beban tork yang tinggi, memberikan transmisi tork yang tepat dan menampung ketidaksejajaran dan turun naik dalam keadaan operasi. Ia biasanya diperbuat daripada bahan keluli atau aloi berkekuatan tinggi untuk memastikan ketahanan dan rintangan haus. Pelinciran yang betul adalah penting untuk meminimumkan geseran dan memastikan operasi yang lancar.
Penggunaan aci spline dalam aplikasi automotif membolehkan penghantaran kuasa yang cekap, kawalan yang tepat dan prestasi yang andal, menyumbang kepada fungsi keseluruhan dan pemanduan kenderaan.
Apakah kelebihan penggunaan aci spline dalam sistem mekanikal?
Using spline shafts in mechanical systems offers several advantages. Here’s a detailed explanation:
1. Penghantaran Tork:
Aci splin menyediakan penghantaran tork yang cekap antara komponen pemacu dan pemacu. Splin yang saling mengunci memastikan pemindahan daya putaran yang selamat dan andal, membolehkan penghantaran kuasa dan gerakan dalam sistem mekanikal.
2. Akomodasi Pergerakan Relatif:
Aci spline boleh menampung pergerakan relatif antara komponen pemacu dan pemacu. Ia membenarkan anjakan paksi, jejari dan sudut, mengimbangi ketidaksejajaran, pengembangan haba dan getaran. Fleksibiliti ini membantu mengekalkan penglibatan yang betul dan meminimumkan kepekatan tegasan.
3. Pengagihan Beban:
Splin pada aci mengagihkan beban yang dihantar merentasi seluruh permukaan penglibatan. Ini membantu mengurangkan tegasan setempat dan mencegah haus pramatang atau kegagalan komponen. Keupayaan pengagihan beban aci splin menyumbang kepada ketahanan dan jangka hayat keseluruhan sistem mekanikal.
4. Kedudukan dan Kawalan yang Tepat:
Aci splin membolehkan kedudukan dan kawalan komponen mekanikal yang tepat. Splin menyediakan penjajaran putaran yang tepat, membolehkan kedudukan dan pengindeksan sudut yang tepat. Ini penting dalam aplikasi yang memerlukan kawalan dan penyegerakan pergerakan yang tepat.
5. Kebolehtukaran dan Penyeragaman:
Aci spline boleh didapati dalam reka bentuk dan dimensi piawai. Ini membolehkan pertukaran antara komponen dan memudahkan penyelenggaraan dan penggantian. Penyeragaman juga memudahkan proses reka bentuk dan pembuatan, mengurangkan kos dan masa tunggu.
6. Kapasiti Penghantaran Kuasa Tinggi:
Aci splin direka bentuk untuk menahan beban tork yang tinggi. Splin yang saling mengunci menyediakan kawasan sentuhan yang besar, mengagihkan tork yang dihantar merentasi pelbagai gigi. Ini membolehkan aci splin mengendalikan keperluan penghantaran kuasa yang lebih tinggi, menjadikannya sesuai untuk aplikasi tugas berat.
7. Kebolehgunaan:
Spline shafts can be designed and manufactured to suit various application requirements. They can be customized in terms of size, shape, number of splines, and spline profile to match the specific needs of a mechanical system. This versatility makes spline shafts adaptable to a wide range of industries and applications.
8. Reduced Slippage and Backlash:
When properly designed and manufactured, spline shafts exhibit minimal slippage and backlash. The tight fit between the splines prevents significant axial or radial movement during torque transmission, resulting in improved efficiency and precision in mechanical systems.
In summary, the advantages of using spline shafts in mechanical systems include efficient torque transmission, accommodation of relative movement, load distribution, precise positioning and control, interchangeability, high power transmission capacity, versatility, and reduced slippage and backlash. These advantages make spline shafts a reliable and effective choice in various applications where power transfer, flexibility, and precise motion control are essential.
editor by CX 2024-04-25