{"id":835,"date":"2024-03-19T01:47:50","date_gmt":"2024-03-19T01:47:50","guid":{"rendered":"https:\/\/splined-shaft.net\/china-custom-precision-custom-14-long-custom-spline-shaft\/"},"modified":"2024-03-19T01:47:50","modified_gmt":"2024-03-19T01:47:50","slug":"china-custom-precision-custom-14-long-custom-spline-shaft","status":"publish","type":"post","link":"https:\/\/splined-shaft.net\/ru\/china-custom-precision-custom-14-long-custom-spline-shaft\/","title":{"rendered":"\u041a\u0438\u0442\u0430\u0439\u0441\u043a\u0438\u0439 \u043f\u0440\u0435\u0446\u0438\u0437\u0438\u043e\u043d\u043d\u044b\u0439 \u0432\u0430\u043b \u0441 \u0448\u043b\u0438\u0446\u0430\u043c\u0438 \u0434\u043b\u0438\u043d\u043e\u0439 14 \u0434\u044e\u0439\u043c\u043e\u0432, \u0438\u0437\u0433\u043e\u0442\u043e\u0432\u043b\u0435\u043d\u043d\u044b\u0439 \u043d\u0430 \u0437\u0430\u043a\u0430\u0437."},"content":{"rendered":"
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\u041e\u043f\u0438\u0441\u0430\u043d\u0438\u0435 \u043f\u0440\u043e\u0434\u0443\u043a\u0442\u0430<\/h2>\n

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<\/p>\n\n\n\n
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\u00a0General Products \u00a0 \u00a0 \u00a0
\u00a0Application\/Service Area<\/td>\n		Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system, Agriculture machine metal Parts, engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve , valve housing ,Fitting , flange, wheel, fly wheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains etc.<\/td>\n<\/tr>\n
\u00a0Main blank Process for Steel \u00a0Casting<\/td>\n\u00a0
Investment\u00a0 casting (wax mold made by middle temperature wax) \/Precision\u00a0 casting ;
Lost Wax Casting (wax mold made by low temperature wax)\/ Precision\u00a0 casting;
\u00a0<\/td>\n<\/tr>\n
\u00a0Blanks Tolerance -Casting \u00a0Tolerance<\/td>\nCT7-8 for Lost wax Casting Process
CT4-6 for Investment casting Process<\/td>\n<\/tr>\n
\u00a0Applicable Material<\/td>\nCarbon steel, Low Carbon steel, middle carbon steel, G35, G45, WCB, WCA, WCC, \u00a0ISO 340-550,\u00a0
\u00a0
Alloy Carbon steel: G25CrMo4, Heat Resistant Steel,
\u00a0
Stainless Steel: \u00a0CF8,\u00a0 CF8M, . G-X6CrNiMo1810, G-X7CrNiNb1189, SUS 304, 304L, 316, 316L.
OR According to customer requirement
\u00a0
\u00a0
Copper alloy
Brass: HPb59-1, CuZn39Pb1\/2\/3, CuZn40, C36000, C37710, C67400, etc.
Aluminum Bronze: QAl11-6-6, CuAl10Fe2\/3, CuAl10Ni5Fe5, C65500, C95600, C87500
Sn Bronze: CuPb5Sn5Zn5, C83600, C84400, C86500. etc.
Magnesium<\/td>\n<\/tr>\n
\u00a0Casting Blank Size \u00a0\/Dimensions<\/td>\n2 mm-600mm\u00a0\/ 0.08inch-24inch\u00a0 according to customer requirement<\/td>\n<\/tr>\n
\u00a0Casting Blank Weight<\/td>\nRange from 0.01kg-85kg<\/td>\n<\/tr>\n
\u00a0Applicable Machining Process<\/td>\n\u00a0
CNC Machining\/ Lathing\/ Milling\/ Turning\/ Boring\/ Drilling\/ Tapping\/ Broaching\/Reaming \/Grinding\/Honing and \u00a0etc.
\u00a0<\/td>\n<\/tr>\n
\u00a0Machining Tolerance<\/td>\nFrom 0.005mm-0.01mm-0.1mm<\/td>\n<\/tr>\n
\u00a0Machined Surface Quality<\/td>\nRa 0.8-Ra3.2 according to customer requirement<\/td>\n<\/tr>\n
\u00a0Applicable Heat Treatment<\/td>\n\u00a0
Normalization , annealing, quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching
\u00a0<\/td>\n<\/tr>\n
\u00a0Applicable Finish\u00a0Surface \u00a0Treatment<\/td>\nShot\/sand blast, polishing, Surface passivation,\u00a0Primer Painting , Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, Finish Painting,<\/td>\n<\/tr>\n
\u00a0\u041c\u0438\u043d\u0438\u043c\u0430\u043b\u044c\u043d\u044b\u0439 \u043e\u0431\u044a\u0435\u043c \u0437\u0430\u043a\u0430\u0437\u0430<\/td>\nFor steel casting: 200pcs
For machining: 50pcs<\/td>\n<\/tr>\n
\u00a0Lead Time<\/td>\n45days from the receipt date of deposit for \u00a0steel casting\u00a0<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Products shown here are made to the requirements of specific customers and are illustrative of the types of manufacturing capabilities available within CHINAMFG group of companies. CHINAMFG policy is that none of these products will be sold to 3rd parties without written consent of the customers to whom the tooling, design and specifications belong.<\/strong> <\/p>\n

Product Profile<\/b>
\u00a0 <\/p>\n\n\n\n\n\n\n\n
1. Marterial percentage<\/td>\nalloy steel:45%
carbon steel:35%
stainless steel:10%
iron:10%<\/td>\n<\/tr>\n
2. Casting weight percentage<\/td>\n0.1-5kg:40%
5-20kg:30%
20-40kg:20%
above 40kg:10%<\/td>\n<\/tr>\n
3. Industry percentage<\/td>\nComponents for train & railway: 25%
Components for automobile & truck: 30%
Components for construction machinery & forklift: 25%
Components for agricultural machinery: 10%
Other machinery compponents: 10%<\/td>\n<\/tr>\n
4. Globa market share<\/td>\nUnited States:30%
Europe:35%
Japan& Korea:15%
Domestic market:15%
Other:5%<\/td>\n<\/tr>\n
5. Production capacity<\/td>\nProduction Capacity: 20,000 tons \/ year
The Current Production Output: 15,000 tons \/ year
Open Capacity Percentage: 25%<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Manufacturing Process<\/b> <\/p>\n

Process design\u21d2 Tooling making \u21d2 Wax injection \u21d2Wax pattern assembly\u21d2 Mold preheat \u21d2 Wax removal \u21d2Stuccoing \u21d2Dipping Casting\u21d2 Mold shake out \u21d2Work piece cut-off \u21d2 Grinding \u21d2 Pack& transport \u21d2 Final inspection \u21d2Machining \u21d2 Heat treatment <\/p>\n

<\/strong>
APQP and Inspection Report<\/b> <\/p>\n

\u00a0 <\/p>\n

\n\n\n\n\n\n
APQP-Casting<\/b>
1. Process Flow Diagrams
2. Control Plan
3. Process FMEA
4. Casting Process Instruction
5. Solidification Simulation Report
6. Heat Treatment Work Instruction
7. Casting Final Quality Control WI
8. Visual Inspection VI For Surface Irregularities<\/td>\n		Inspection Report-Casting<\/b>
1. Material Test Report(A)
2. Material Test Report(B)
3. Magnetic Particle Inspection Report
4. Ultrasonic Examination Report
5. Radiographic Test Report
6. Destructive Test Report
7. Coating Test Report
8. Visual Inspection Report
9. Casting Inspection Report<\/td>\n<\/tr>\n
APQP-Machining<\/b>
1. Process Flow Diagrams
2. Control Plan
3. Process FMEA
4. Machining Process Instruction
5. Gauge List And Validation Plan
6. Final Quality Control<\/td>\n		Other Quality Document<\/b>
1. PPAP Checklist
2.Measurement System Analysis Study
3. Process Capability Studies
4. Corrective Action Report(8D)
5. Packaging Instruction<\/td>\n<\/tr>\n
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Inspection Report-Machining<\/b> <\/p>\n

1. Dimensional Inspection Report(A) <\/p>\n

2. Dimensional Inspection Report(B) <\/p>\n

3. CMM Report <\/p>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Key Testing Equipment<\/p>\n

<\/b> <\/p>\n\n\n\n\n\n\n
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Application<\/strong> <\/p>\n

<\/td>\n<\/tr>\n

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\u2022 Agricultural equipment <\/p>\n<\/td>\n

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\u2022 Armament <\/p>\n<\/td>\n

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\u2022 Automobile industry <\/p>\n<\/td>\n

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\u2022 Computing equipment <\/p>\n<\/td>\n

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\u2022 Medical \/ dental instruments <\/p>\n<\/td>\n

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\u2022 Measuring instruments <\/p>\n<\/td>\n<\/tr>\n

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\u2022Miscellaneous equipment <\/p>\n<\/td>\n

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\u2022Pharmaceutical industry <\/p>\n<\/td>\n

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\u2022 Orthopedic implants <\/p>\n<\/td>\n

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\u2022 Safety equipment <\/p>\n<\/td>\n

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\u2022 Petrochemical industry <\/p>\n<\/td>\n

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\u2022 Industrial valves <\/p>\n<\/td>\n<\/tr>\n

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\u2022Fixing and movable equipment <\/p>\n<\/td>\n

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\u2022 Sanitary fittings <\/p>\n<\/td>\n

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\u2022 General machinery <\/p>\n<\/td>\n

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\u2022 Pumps and general connections <\/p>\n<\/td>\n

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\u2022 Food and beverage processing <\/p>\n<\/td>\n

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\u2022 Instrumentation equipment <\/p>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

<\/strong> <\/p>\n

\u00a0 <\/p>\n

Technical\u00a0Support:<\/b>
ZheJiang \u00a0Matech\u00a0is\u00a0professional\u00a0at\u00a0independent\u00a0development\u00a0and\u00a0design.\u00a0Our\u00a0engineers\u00a0are\u00a0skilled\u00a0at\u00a0AUTO\u00a0CAD,\u00a0PRO\u00a0ENGINEER,\u00a0SOLID\u00a0WORKS\u00a0and\u00a0other\u00a02D\u00a0&\u00a03D\u00a0softwares.\u00a0We\u00a0are\u00a0able\u00a0to\u00a0design,\u00a0develop,produce\u00a0and\u00a0deliver\u00a0your\u00a0PO\u00a0according\u00a0to\u00a0your\u00a0drawings,\u00a0samples\u00a0or\u00a0just\u00a0an\u00a0idea.\u00a0Dural\u00a0control\u00a0of\u00a0standard\u00a0products\u00a0and\u00a0OEM\u00a0products.<\/p>\n

Quality\u00a0Control:\u00a0<\/b>
1)\u00a0Checking\u00a0the\u00a0raw\u00a0material\u00a0after\u00a0they\u00a0reach\u00a0our\u00a0factory——-\u00a0Incoming\u00a0quality\u00a0control\u00a0(\u00a0IQC)\u00a0
2)\u00a0Checking\u00a0the\u00a0details\u00a0before\u00a0the\u00a0production\u00a0line\u00a0operated\u00a0
3)\u00a0Have\u00a0full\u00a0inspection\u00a0and\u00a0routing\u00a0inspection\u00a0during\u00a0mass\u00a0production—In\u00a0process\u00a0quality\u00a0control(IPQC)\u00a0
4)\u00a0Checking\u00a0the\u00a0goods\u00a0after\u00a0they\u00a0are\u00a0finished—-\u00a0Final\u00a0quality\u00a0control(FQC)\u00a0 <\/p>\n

5)\u00a0Checking\u00a0the\u00a0goods\u00a0after\u00a0they\u00a0are\u00a0finished—–Outgoing\u00a0quality\u00a0control(OQC) <\/p>\n

\u00a0 <\/p>\n

Send Inquiry>>><\/b><\/i> <\/p>\n

<\/strong>
\u00a0 <\/p>\n

\u00a0<\/h3>\n

Our Company<\/strong> <\/p>\n

\u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0ZheJiang CHINAMFG Machinery Manufacture Co., Ltd.
\u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 <\/strong> \u00a0–Branch of CHINAMFG Industry Ltd.\u00a0<\/strong> <\/p>\n

We specialize in Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system.\u00a0 <\/p>\n

With keeping manufacturing process design, quality plHangZhou, key manufacturing processes and final quality control in house.
\u00a0We are mastering key competence to supply quality mechanical parts and assembly to our customers for both Chinese and Export Market. <\/p>\n

To satisfy different mechanical and functional requirements from our customers we are making a big range of metal products for our clients on base of different blanks solutions and technologies.
These blanks solutions and technologies include processes of Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting and Forging.\u00a0 <\/p>\n

During the early involvement of the customer’s design process we are giving professional input to our customers in terms of\u00a0 process feasibility, cost reduction and function approach<\/strong>.\u00a0
\u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 \u00a0 You are welcome to contact us for technical enquiry and business cooperation.<\/em><\/strong> <\/p>\n

FAQ:<\/strong> <\/p>\n

1. Are you a manufacturer or a trading company?<\/strong>
We are a professional manufacturer with over 15 years’ export experience for designing and producing vehicle machinery parts.<\/p>\n

2. How can I get some samples?<\/strong>
If you need, we are glad to offer you samples for free, but the new clients are expected to pay the courier cost,
and the charge will be deducted from the payment for formal order.<\/p>\n

3. Can you make casting according to our drawing?<\/strong>
Yes, we can make casting according to your drawing, 2D drawing, or 3D cad model. If the 3D cad model can be supplied,
the development of the tooling can be more efficient. But without 3D, based on 2D drawing we can still make the samples properly approved.<\/p>\n

4. Can you make casting based on our samples?<\/strong>
Yes, we can make measurement based on your samples to make drawings for tooling making.<\/p>\n

5. What’s your quality control device in house?<\/strong>
We have spectrometer in house to monitor the chemical property, tensile test machine to control the mechanical property and UT Sonic as NDT checking method to control the casting detect under the surface of casting<\/h3>\n

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