Mô tả sản phẩm
product description
| Material | Stainless Steel, Brass, Aluminum, Steel, Carbon Steel, Copper & etc |
| Precision Processing | Drilling, Milling, CNC turning, Grinding, Wire cutting, EDM & etc |
| Dimension | As per customers’ request |
| Surface treatment | Anodize; polishing; zinc/nickel/chrome/gold plating, sand blasting, Phosphate coating & etc |
| Tolerance | ±0.01mm ~± 0.05mm/can also be customized |
| Part Color | Silver, Red, Blue, Gold, Oliver, Black, White & etc |
| Quality control | 100% inspection before shipment |
| Samples | Acceptable |
| Production output | 100.000 pieces/ month |
| Productin range | from 1-2000mm with tolerance ±0.01mm |
| Experience | 7 years of professional OEM service |
| Ability | To develop hundreds of new parts annually. |
| Packaging | carton box, wooden case/according to the clients |
| delivery time | 45 days regularly /Based on the quantity of order |
| Shipping | By sea, By air, By DHL,UPS ,TNT& etc. |
| Term of Payment | T/T. L/C or Customer’s request |
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Hồ sơ công ty
1. We are cnc machining/turning/Stamping/Casting supplier in HangZhou .
2. We provide goods in high quality and competitive price and professional service .
3. “Excellence, Responsibility, Science”is the pursuit of our company.
4. Material:brass, stainless steel, aluminum, plastic ,etc.
HangZhou CHINAMFG Machinery Technology Co., Ltd
HangZhou CHINAMFG Machinery Technology Co., Ltd is a subsidiary company of HangZhou Kehong Machinery Co.,Ltd. We specialize in manufacturing: precision CNC machining parts, hardware components, standard and non- standard parts, general machinery and photovoltaic components ect. We provide the complete machining-service: turning, milling,drilling,grinding,boring, bending,stamping, welding,surface treatment, laser machining, wire EDM, and other CNC machining fabricating according to samples or drawings from customers.
We have the main equipments over 20 units: Vertical machining centers-6 sets, Horizontal machining center-1 set ,CNC lathes-4 sets, ,plain milling machine ,engine Lathe, Surface grinder and others.our testing equipments: Switzerland electronic digital display measuring grohe, Rockwell apparatus ,micrometer,vernier caliper, etc.
” Excellence, Responsibility, Science ” is the pursuit of our company. We have the united team with scientific technology and responsible attitude. It is the key base for making the excellent quality & service for you and achieving the win-win business.
| Equipment List | ||||
| equipment name | processing range | spindle taper | number | note |
| Horizontal machining center | 1100×750×650 | ISO50 | 1 | four-axis |
| Vertical machining center | 1300×650×920 | ISO50 | 2 | four-axis |
| Vertical machining center | 1100×600×750 | ISO50 | 1 | four-axis |
| Vertical machining center | 1070×560×750 | ISO40 | 1 | four-axis |
| Vertical machining center | 800×450×550 | ISO40 | 2 | |
| cnc lathe 6150 | Ø500×850 | 3 | ||
| cnc lathe CJK 0571 | Ø220×310 | 1 | ||
| engine 6150 | Ø500×1500 | 2 | ||
| engine 6140 | Ø400×100 | 2 | ||
| surface grinder 7130 | 1000×300 | 1 | ||
| vertical milling machine | 700×320×450 | 2 | ||
| horizontal milling machine | 600×320×450 | 1 | ||
| Drilling machine with jointed arm | Ø40×1100 | 1 | ||
| bench drill | φ20 | 3 | ||
| tapper | M16 | 1 | ||
| vernier caliper | 0-1000mm | 28 | ||
| depthometer | 0-300mm | 6 | ||
| tongue | 0-500mm | 3 | ||
| micrometer | 0-255mm | 25 | ||
| electronic digital display measuring grohe | 400MM | 1 | Switzerland | |
| Rockwell apparatus | 1 | |||
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| Condition: | New |
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| Certification: | CE, ISO9001 |
| Tiêu chuẩn: | DIN, ASTM, GOST, GB, JIS, ANSI, BS |
| Mẫu: | US$ 4.8/Piece 1 chiếc (Số lượng đặt tối thiểu) | Đặt hàng mẫu |
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| Tùy chỉnh: | Có sẵn | Yêu cầu tùy chỉnh |
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| Chi phí vận chuyển: Cước phí vận chuyển ước tính cho mỗi đơn vị sản phẩm. | Thông tin về chi phí vận chuyển và thời gian giao hàng dự kiến. |
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| Phương thức thanh toán: |
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| Khoản thanh toán ban đầu Thanh toán đầy đủ |
| Tiền tệ: | US$ |
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| Chính sách đổi trả và hoàn tiền: | Bạn có thể yêu cầu hoàn tiền trong vòng 30 ngày kể từ ngày nhận sản phẩm. |
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How do spline shafts contribute to efficient power transmission?
Spline shafts play a vital role in enabling efficient power transmission in various mechanical systems. Here’s a detailed explanation of how spline shafts contribute to efficient power transmission:
1. Truyền động mô-men xoắn:
Spline shafts are designed to transmit torque from one component to another. They provide a positive, non-slip connection that allows for efficient power transfer without slippage or loss of energy. The splines on the shaft engage with corresponding splines on the mating component, creating a strong mechanical connection for torque transmission.
2. Phân bổ tải:
Spline shafts distribute the applied load evenly across the engagement surfaces. The teeth or grooves on the shaft’s spline profile ensure that the load is shared across multiple contact points. This even load distribution helps prevent localized stress concentrations and reduces the risk of premature wear or failure. Efficient load distribution ensures that power is transmitted smoothly and reliably.
3. Bù sai lệch:
Spline shafts can accommodate a certain degree of misalignment between the mating components. The spline profile design allows for angular or parallel misalignment without compromising the power transmission capability. This misalignment compensation capability is crucial in maintaining efficient power transmission in situations where perfect alignment is challenging or subject to variations.
4. High Torque Capacity:
Spline shafts are designed to withstand high torque levels. The spline profile, engagement length, and material selection are optimized to handle the expected torque requirements. This high torque capacity ensures that the shaft can efficiently transmit power without experiencing excessive deflection or failure under normal operating conditions.
5. Torsional Stiffness:
Spline shafts exhibit high torsional stiffness, which means they resist twisting or torsional deflection when subjected to torque. The shaft’s design, including its diameter, spline profile, and material properties, contributes to its torsional stiffness. High torsional stiffness minimizes power loss due to deformation or flexing of the shaft, allowing for efficient power transmission.
6. Reliable Connection:
Spline shafts provide a reliable and repeatable connection between the driving and driven components. Once properly engaged, the spline shaft maintains its connection, ensuring consistent power transmission over time. This reliability is crucial in maintaining efficiency and preventing power loss or interruptions during operation.
7. Minimal Backlash:
Backlash refers to the slight rotational play or clearance between mating components. Spline shafts, when properly designed and manufactured, can minimize backlash in the power transmission system. Reduced backlash ensures smoother operation, improved accuracy, and efficiency by minimizing power losses associated with reversing or changing direction.
8. Compact Design:
Spline shafts offer a compact and space-efficient solution for power transmission. Their design allows for a relatively small footprint while providing robust torque transmission capabilities. The compact design is particularly advantageous in applications where space is limited, such as automotive drivetrains or compact machinery.
By incorporating spline shafts into mechanical systems, engineers can achieve efficient power transmission, ensuring that power is effectively transferred from the driving source to the driven components. The unique design features of spline shafts enable reliable torque transmission, even load distribution, misalignment compensation, high torque capacity, torsional stiffness, reliable connections, minimal backlash, and compactness.
Trục răng cưa có thể được sử dụng trong các ứng dụng ô tô không, và nếu có thì sử dụng như thế nào?
Yes, spline shafts are extensively used in automotive applications due to their ability to transmit torque and provide reliable power transmission. Here’s how spline shafts are used in automotive applications:
Trục răng cưa đóng vai trò quan trọng trong nhiều hệ thống và bộ phận ô tô, bao gồm:
- Hệ thống truyền động: Trục răng cưa là một phần không thể thiếu của hệ thống truyền động trong xe. Chúng truyền mô-men xoắn từ động cơ đến bánh xe, cho phép xe di chuyển. Trục răng cưa có mặt trong các bộ phận như hộp số, bộ vi sai và trục bánh xe. Trong hộp số sàn, trục răng cưa kết nối trục đầu vào của hộp số với đĩa ly hợp, cho phép truyền công suất từ động cơ. Trong hộp số tự động, trục răng cưa được sử dụng trong bộ biến đổi mô-men xoắn và trục đầu ra.
- Steering System: Spline shafts are employed in the steering system to transmit torque from the steering wheel to the steering rack or gearbox. They provide a direct connection between the driver’s input and the movement of the wheels, allowing for steering control.
- Power Take-Off (PTO) Systems: Some vehicles, particularly commercial trucks and agricultural machinery, utilize PTO systems. Spline shafts are used in PTOs to transfer power from the vehicle’s engine to auxiliary equipment, such as hydraulic pumps, generators, or agricultural implements.
- Hộp số phân phối lực: Trong các xe dẫn động bốn bánh (4WD) hoặc dẫn động toàn bánh (AWD), hộp số phân phối lực được sử dụng để phân bổ công suất đến trục trước và trục sau. Trục răng cưa được sử dụng trong hộp số phân phối lực để truyền mô-men xoắn giữa hộp số chính và các trục dẫn động trước và sau.
- Trục truyền động: Trục truyền động có các khớp nối răng cưa, truyền mô-men xoắn từ hộp số hoặc hộp phân phối lực đến trục sau trong các xe dẫn động cầu sau. Chúng giúp bù trừ chuyển động tương đối giữa hộp số và trục do hành trình của hệ thống treo.
Trong các ứng dụng ô tô, trục răng cưa được thiết kế để chịu được tải trọng mô-men xoắn cao, truyền mô-men xoắn chính xác và thích ứng với sự sai lệch và biến động trong điều kiện hoạt động. Chúng thường được làm từ thép cường độ cao hoặc vật liệu hợp kim để đảm bảo độ bền và khả năng chống mài mòn. Bôi trơn đúng cách là điều cần thiết để giảm thiểu ma sát và đảm bảo hoạt động trơn tru.
Việc sử dụng trục răng cưa trong các ứng dụng ô tô cho phép truyền tải năng lượng hiệu quả, điều khiển chính xác và hiệu suất đáng tin cậy, góp phần vào chức năng tổng thể và khả năng vận hành của xe.
What are the key components and design features of a spline shaft?
A spline shaft consists of several key components and incorporates specific design features to ensure its functionality and performance. Here’s a detailed explanation:
1. Shaft Body:
The main component of a spline shaft is the shaft body, which provides the structural integrity and serves as the base for the spline features. The shaft body is typically cylindrical in shape and made from materials such as steel, stainless steel, or other alloyed metals. The material selection depends on factors like the application requirements, torque loads, and environmental conditions.
2. Splines:
The splines are the key design feature of a spline shaft. They are ridges or teeth that are machined onto the surface of the shaft. The splines create the interlocking mechanism with mating components, allowing for torque transmission and relative movement. The number, size, and shape of the splines can vary depending on the application requirements and design specifications.
3. Spline Profile:
The spline profile refers to the specific shape or geometry of the splines. Common types of spline profiles include involute, straight-sided, and serrated. The spline profile is chosen based on factors such as the torque transmission requirements, load distribution, and the desired engagement characteristics with mating components. The spline profile ensures optimal contact and torque transfer between the spline shaft and the mating component.
4. Spline Fit:
The spline fit refers to the dimensional relationship between the spline shaft and the mating component. It determines the clearance or interference between the splines, ensuring proper engagement and transmission of torque. The spline fit can be categorized into different classes, such as clearance fit, transition fit, or interference fit, based on the desired level of clearance or interference.
5. Surface Finish:
The surface finish of the spline shaft is crucial for its performance. The splines and the shaft body should have a smooth and consistent surface finish to minimize friction, wear, and the risk of stress concentrations. The surface finish can be achieved through machining, grinding, or other surface treatment methods to meet the required specifications.
6. Lubrication:
To ensure smooth operation and reduce wear, lubrication is often employed for spline shafts. Lubricants with appropriate viscosity and lubricating properties are applied to the spline interface to minimize friction, dissipate heat, and prevent premature wear or damage to the splines and mating components. Lubrication also helps in maintaining the functionality and prolonging the service life of the spline shaft.
7. Machining Tolerances:
Precision machining is critical for spline shafts to achieve the required dimensional accuracy and ensure proper engagement with mating components. Tight machining tolerances are maintained during the manufacturing process to ensure the spline profile, dimensions, and surface finish meet the specified design requirements. This ensures the interchangeability and compatibility of spline shafts in various applications.
In summary, the key components and design features of a spline shaft include the shaft body, splines, spline profile, spline fit, surface finish, lubrication, and machining tolerances. These elements work together to enable torque transmission, relative movement, and load distribution while ensuring the functionality, durability, and performance of the spline shaft.
editor by CX 2024-03-10