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China best CNC Machining Stainless Steel/Steel Spline Shafts

产品描述

product description

材料 Stainless Steel, Brass, Aluminum, Steel, Carbon Steel, Copper & etc
Precision Processing Drilling, Milling, CNC turning, Grinding, Wire cutting, EDM & etc
Dimension As per customers’ request
Surface treatment Anodize; polishing; zinc/nickel/chrome/gold plating, sand blasting,   Phosphate coating & etc
宽容 ±0.01mm ~± 0.05mm/can also be customized
Part Color Silver, Red, Blue, Gold, Oliver, Black, White & etc
Quality control 100% inspection before shipment
Samples Acceptable
Production output 100.000 pieces/ month
Productin range from 1-2000mm with tolerance ±0.01mm
Experience 7 years of professional  OEM service
Ability To develop hundreds of new parts annually.
Packaging carton box, wooden case/according to the clients
delivery time 45 days regularly /Based on the quantity of order
Shipping By sea, By air, By DHL,UPS ,TNT& etc.
Term of Payment T/T. L/C or Customer’s request

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公司简介
1.  We are cnc machining/turning/Stamping/Casting supplier in HangZhou .

2.   We  provide goods  in  high quality and competitive price and professional service .

3.  “Excellence, Responsibility, Science”is the pursuit of our company. 

4.  Material:brass, stainless steel, aluminum, plastic ,etc.

                            HangZhou CHINAMFG Machinery Technology Co., Ltd

HangZhou CHINAMFG Machinery Technology Co., Ltd  is a subsidiary company of HangZhou Kehong Machinery Co.,Ltd.   We specialize in manufacturing: precision CNC machining parts, hardware components, standard and non- standard parts, general machinery and photovoltaic components ect. We provide the complete machining-service: turning, milling,drilling,grinding,boring, bending,stamping, welding,surface treatment, laser machining, wire EDM, and other CNC machining fabricating according to samples or drawings from customers.

We have the main equipments over 20 units: Vertical machining centers-6 sets, Horizontal machining center-1 set ,CNC lathes-4 sets, ,plain  milling machine ,engine Lathe, Surface grinder and others.our testing equipments: Switzerland electronic digital display measuring grohe, Rockwell apparatus ,micrometer,vernier caliper, etc.  

” Excellence, Responsibility, Science ” is the pursuit of our company. We have the united team with scientific technology and  responsible  attitude. It is the key base for making the excellent quality & service for you and achieving the win-win business. 

Equipment List
equipment name processing range spindle taper number note
Horizontal machining center 1100×750×650 ISO50 1 four-axis
Vertical machining center 1300×650×920 ISO50 2 four-axis
Vertical machining center 1100×600×750 ISO50 1 four-axis
Vertical machining center 1070×560×750 ISO40 1 four-axis
Vertical machining center 800×450×550 ISO40 2
cnc lathe 6150 Ø500×850 3
cnc lathe CJK 0571 Ø220×310 1
engine 6150 Ø500×1500 2
engine 6140 Ø400×100 2
surface grinder 7130 1000×300 1
vertical milling machine 700×320×450 2
horizontal milling machine 600×320×450 1
Drilling machine with jointed arm Ø40×1100 1
bench drill φ20 3
tapper M16 1
vernier caliper 0-1000mm 28
depthometer 0-300mm 6
tongue 0-500mm 3
micrometer 0-255mm 25
electronic digital display measuring grohe 400MM 1 Switzerland
Rockwell apparatus 1

 

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健康)状况: 新的
认证: CE, ISO9001
标准: DIN、ASTM、GOST、GB、JIS、ANSI、BS
示例:
US$ 4.8/Piece
1 件(最低订购量)

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Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

What safety considerations should be kept in mind when working with spline shafts?

Working with spline shafts requires adherence to certain safety considerations to ensure the well-being of personnel and the proper functioning of the machinery or equipment. Here’s a detailed explanation:

1. Personal Protective Equipment (PPE):

When working with spline shafts, individuals should wear appropriate personal protective equipment, including safety glasses, gloves, and protective clothing. PPE helps protect against potential hazards such as flying debris, sharp edges, or contact with lubricants.

2. Lockout/Tagout Procedures:

Prior to performing any maintenance or repair work on machinery or equipment involving spline shafts, proper lockout/tagout procedures should be followed. This involves isolating the power source, de-energizing the system, and securing it with lockout devices or tags to prevent accidental startup or release of stored energy.

3. Training and Competence:

Only trained and competent personnel should work with spline shafts. They should have a thorough understanding of the machinery or equipment, including the operation, maintenance, and safety procedures specific to spline shafts. Adequate training and knowledge help minimize the risk of accidents or improper handling.

4. Proper Handling and Lifting Techniques:

When moving or lifting machinery components that include spline shafts, proper techniques should be employed. This includes using appropriate lifting equipment, maintaining a stable posture, and avoiding sudden movements that could cause strain or injury.

5. Inspection and Maintenance:

Spline shafts should be regularly inspected for signs of wear, damage, or misalignment. Any abnormalities should be addressed promptly by qualified personnel. Routine maintenance, such as lubrication and cleaning, should be performed according to the manufacturer’s recommendations to ensure optimal performance and longevity.

6. Correct Installation and Alignment:

During installation or replacement of spline shafts, proper alignment and fit should be ensured. The shafts should be correctly seated and engaged with the mating components, following the manufacturer’s guidelines. Improper installation or misalignment can lead to premature wear, excessive stress, or failure of the spline shafts.

7. Hazardous Environments:

When spline shafts are used in hazardous environments, such as those with flammable substances, extreme temperatures, or high vibrations, additional safety measures may be required. These may include explosion-proof enclosures, temperature monitoring, or vibration damping systems.

8. Emergency Procedures:

Emergency procedures should be established and communicated to all personnel working with spline shafts. This includes knowing the location of emergency stops, emergency shutdown procedures, and the contact information for emergency response personnel.

9. Manufacturer’s Guidelines:

It is essential to follow the manufacturer’s guidelines and recommendations regarding the installation, operation, and maintenance of spline shafts. The manufacturer’s instructions provide specific safety information and precautions tailored to their product.

By taking these safety considerations into account and implementing appropriate measures, the risks associated with working with spline shafts can be minimized. Safety should always be a top priority when dealing with machinery or equipment that incorporates spline shafts.

花键轴在必要时可以维修或保养吗?

是的,花键轴在必要时可以进行维修和保养,以确保其持续的功能和性能。以下是一些花键轴的维修和保养方法:

1. 检查和评估:

当怀疑花键轴出现问题时,第一步是进行全面检查。这包括检查轴是否存在磨损、损坏或错位迹象。尤其要注意花键齿,它们可能出现磨损或变形。通过检查和评估,可以确定所需的维修或保养程度。

2. 花键齿修复:

如果花键齿损坏或磨损,可以进行修复或更换。修复方法可能包括重新加工齿以恢复其原始轮廓、使用专用焊接技术填充和重塑磨损区域,或更换花键轴的损坏部分。具体的修复方法取决于损坏程度和花键轴的材质。

3. 润滑和清洁:

Regular lubrication and cleaning are essential for maintaining spline shafts. Lubricants help reduce friction and wear between the mating surfaces, while cleaning removes contaminants that can affect the spline’s engagement. During maintenance, old lubricants are removed, and fresh lubricants are applied to ensure smooth operation and prevent premature failure.

4. 表面处理:

如果花键轴出现磨损或腐蚀,可以通过表面处理来恢复其状态。这可能包括涂覆涂层或进行其他处理,以提高花键轴的硬度、耐磨性或耐腐蚀性。表面处理可以延长花键轴的使用寿命并提高其性能,从而减少频繁维修的需要。

5. 平衡与协调:

如果花键轴出现振动或不对中问题,可能需要进行动平衡或重新对准。动平衡是指重新分配轴上的质量以减少振动,而对准则确保与其他部件的正确配合和啮合。动平衡和对准程序有助于优化花键轴的性能和使用寿命。

6. 更换:

如果花键轴严重损坏或磨损到无法修复,则可能需要更换。可以从制造商或专业供应商处采购符合所需规格和公差的替换花键轴。

It’s important to note that the repair and maintenance of spline shafts should be carried out by qualified professionals with expertise in precision machining and mechanical systems. They have the knowledge and tools to properly assess, repair, or replace spline shafts, ensuring the integrity and functionality of the system in which they are used.

通过定期维护和及时维修,可以保持花键轴处于最佳状态,延长其使用寿命,并在各种机械应用中保持其性能。

花键轴与其他类型的轴有何不同?

A spline shaft differs from other types of shafts in several ways. Here’s a detailed explanation:

1.样条结构:

花键轴的表面加工有一系列凸脊或齿(花键)。这些花键与配合部件形成精确可控的界面,从而实现扭矩传递和相对运动。相比之下,其他类型的轴,例如普通轴或键槽轴,没有花键,而是依靠其他机制来传递扭矩。

2. 扭矩传递和相对运动:

与通过摩擦或机械连接传递扭矩的普通轴或键槽轴不同,花键轴既能传递扭矩,又能实现轴与配合部件之间的相对运动。轴上的花键与配合部件上的相应花键啮合,形成互锁结构,在传递旋转力的同时,还能适应轴向或径向位移。这一特性赋予了花键轴极高的灵活性,尤其适用于需要适应不对中或相对运动的应用场合。

3. 负荷分配:

One of the advantages of spline shafts is their ability to distribute loads over a larger surface area. The multiple contact points created by the splines help distribute the applied load evenly along the shaft’s length. This load distribution minimizes stress concentrations and reduces the risk of premature wear or failure. In contrast, other types of shafts may rely on a single keyway or frictional contact, which can result in higher stress concentrations and limited load distribution.

4. 设计灵活性:

Spline shafts offer greater design flexibility compared to other types of shafts. The number, size, and shape of the splines can be customized to meet specific design requirements. This allows for optimization of torque transmission, load-bearing capacity, and relative movement characteristics based on the application’s needs. Other types of shafts may have more standardized designs and limited customization options.

5. 应用多样性:

花键轴广泛应用于各种行业和应用中,尤其适用于扭矩传递、相对运动和载荷分配至关重要的场合。它们常用于变速箱、动力传输系统、转向机构和其他旋转系统。而其他类型的轴,例如普通轴或键槽轴,可能更适合扭矩传递较为简单、无需相对运动的应用。

6. 安装和维护:

与其他类型的轴相比,花键轴在安装过程中可能需要更精确的加工和对准。配合部件必须精确匹配,以确保正确的啮合和扭矩传递。此外,花键轴可能需要定期检查和维护,以确保花键的完整性和最佳性能。

总而言之,花键轴与其他类型的轴的区别在于其独特的花键结构、相对运动适应能力、载荷分布能力、设计灵活性、应用多样性以及特定的安装和维护要求。这些特性使得花键轴非常适合需要精确扭矩传递、灵活性和载荷分布的应用。


editor by CX 2024-04-09

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