Product Description
Custom High Precision Carbon Steel Investment Casting for Spline Axle
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Item Name |
Custom High Precision Carbon Steel Investment Casting for Spline Axle |
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General Products Application/Service Area |
Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system, Agriculture machine metal Parts, engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve , valve housing ,Fitting , flange, wheel, fly wheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains etc. |
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Main blank Process for Steel Casting or stainless steel cast |
Investment casting (wax mold made by middle temperature wax) /Precision casting ; Lost Wax Casting (wax mold made by low temperature wax)/ Precision casting; |
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Blanks Tolerance -Casting Tolerance |
CT7-8 for Lost wax Casting Process CT4-6 for Investment casting Process |
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Applicable Material for investment casting or lost wax casting |
Carbon steel, Low Carbon steel, middle carbon steel, G35, G45, WCB, WCA, WCC, ISO 340-550, Alloy Carbon steel: G25CrMo4, Heat Resistant Steel, Stainless Steel: CF8, CF8M, . G-X6CrNiMo1810, G-X7CrNiNb1189, SUS 304, 304L, 316, 316L. OR According to customer requirement |
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Casting Blank Size /Dimensions |
2 mm-600mm / 0.08inch-24inch according to customer requirement |
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Casting Blank Weight |
Range from 0.01kg-85kg |
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Applicable Machining Process |
CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and etc. |
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Machining Tolerance |
From 0.005mm-0.01mm-0.1mm |
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Machined Surface Quality |
Ra 0.8-Ra3.2 according to customer requirement |
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Applicable Heat Treatment |
Normalization , annealing, quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching |
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Applicable Finish Surface Treatment |
Shot/sand blast, polishing, Surface passivation, Primer Painting , Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, Finish Painting, |
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MOQ for mass production |
For steel casting axle: 100pcs, or as client require For machining: 50pcs |
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Lead Time |
45days for Carbon Steel Investment Casting spline axle |
FAQ:
1. What do you do?
We are a professional manufacturer with over 15 years’ export experience for designing and producing vehicle machinery parts. Focus on saving cost, function approach, production feasibility for your project.
We can custom make metal parts and plastic products according to your drawings or samples.
2. How can I get some samples?
If you need, we are glad to offer you samples for free, but the new clients are expected to pay the courier cost, and the charge will be deducted from the payment for formal order.
3. Can you make Carbon Steel Investment Casting Axle according to our drawing?
Yes, we can make Carbon Steel Investment Casting Axle according to your drawing, 2D drawing, or 3D cad model. If the 3D cad model can be supplied, the development of the tooling can be more efficient. But without 3D, based on 2D drawing we can still make the samples properly approved.
4. Can you make Carbon Steel Investment Casting based on our samples?
Yes, we can make measurement based on your samples to make drawings for tooling making.
5. What’s your quality control device in house?
We have spectrometer in house to monitor the chemical property, tensile test machine to control the mechanical property and UT Sonic as NDT checking method to control the casting detect under the surface of Carbon Steel Investment Casting Axle.
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| Casting Method: | Investment Casting |
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| Casting Form Material: | Metal |
| Casting Metal: | Cast Steel |
| Casting Form Usage Count: | Permanent |
| Surface Treatment: | Dacromat Coating, Finish Painting etc. |
| Surface Roughness: | Ra 0.8~3.2 for Machining Surfaces |
| Samples: |
US$ 0.2/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
| Customized Request |
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Can spline shafts be customized for specific machinery and equipment?
Yes, spline shafts can be customized to suit specific machinery and equipment requirements. Here’s a detailed explanation:
1. Size and Length:
Spline shafts can be customized in terms of size and length to fit the dimensions of the machinery or equipment. Manufacturers can design spline shafts with the appropriate diameter, overall length, and spline length to ensure a proper fit within the system.
2. Spline Profile:
The spline profile can be customized based on the specific application. Different spline profiles, such as involute, serrated, or helical, can be used to optimize torque transmission, load distribution, and engagement characteristics based on the requirements of the machinery or equipment.
3. Number of Splines:
The number of splines on the shaft can be customized to match the mating component. The number of splines determines the engagement area and affects the torque-carrying capacity of the spline shaft. By adjusting the number of splines, manufacturers can tailor the spline shaft to the specific torque and load requirements of the machinery or equipment.
4. Material Selection:
The choice of material for spline shafts can be customized based on the operating conditions and environmental factors of the machinery or equipment. Different materials, such as alloy steels or stainless steels, can be selected to provide the necessary strength, durability, corrosion resistance, or other specific properties required for the application.
5. Surface Treatment:
The surface of spline shafts can be customized with various treatments to enhance their performance. Surface treatments like heat treatment, coating, or plating can be applied to improve hardness, wear resistance, or corrosion resistance based on the specific requirements of the machinery or equipment.
6. Tolerances and Fit:
Tolerances and fit between the spline shaft and mating components can be customized to achieve the desired clearance or interference fit. This ensures proper engagement, smooth operation, and optimal performance of the machinery or equipment.
7. Special Features:
In certain cases, spline shafts can be customized with additional features to meet specific needs. This may include the incorporation of keyways, threads, or other specialized features required for the machinery or equipment.
Manufacturers and engineers work closely with the machinery or equipment designers to understand the specific requirements and tailor the spline shafts accordingly. By considering factors such as size, spline profile, number of splines, material selection, surface treatment, tolerances, fit, and any special features, customized spline shafts can be developed to ensure optimal performance and compatibility with the machinery or equipment.
It is important to consult with experienced spline shaft manufacturers or engineering professionals to determine the most suitable customization options for a particular machinery or equipment application.
Can spline shafts be used in automotive applications, and if so, how?
Yes, spline shafts are extensively used in automotive applications due to their ability to transmit torque and provide reliable power transmission. Here’s how spline shafts are used in automotive applications:
Spline shafts play a crucial role in various automotive systems and components, including:
- Drivetrain: Spline shafts are an integral part of the drivetrain system in vehicles. They transmit torque from the engine to the wheels, allowing the vehicle to move. Spline shafts are present in components such as the transmission, differential, and axle shafts. In manual transmissions, the spline shaft connects the transmission input shaft to the clutch disc, enabling power transfer from the engine. In automatic transmissions, spline shafts are used in the torque converter and the output shaft.
- Steering System: Spline shafts are employed in the steering system to transmit torque from the steering wheel to the steering rack or gearbox. They provide a direct connection between the driver’s input and the movement of the wheels, allowing for steering control.
- Power Take-Off (PTO) Systems: Some vehicles, particularly commercial trucks and agricultural machinery, utilize PTO systems. Spline shafts are used in PTOs to transfer power from the vehicle’s engine to auxiliary equipment, such as hydraulic pumps, generators, or agricultural implements.
- Transfer Cases: In four-wheel-drive (4WD) or all-wheel-drive (AWD) vehicles, transfer cases are used to distribute power to the front and rear axles. Spline shafts are utilized in the transfer case to transfer torque between the transmission and the front and rear drive shafts.
- Propeller Shafts: Spline shafts are present in propeller shafts, which transmit torque from the transmission or transfer case to the rear axle in rear-wheel-drive vehicles. They accommodate the relative movement between the transmission and the axle due to suspension travel.
In automotive applications, spline shafts are designed to withstand high torque loads, provide precise torque transmission, and accommodate misalignments and fluctuations in operating conditions. They are typically made from high-strength steel or alloy materials to ensure durability and resistance to wear. Proper lubrication is essential to minimize friction and ensure smooth operation.
The use of spline shafts in automotive applications allows for efficient power transmission, precise control, and reliable performance, contributing to the overall functionality and drivability of vehicles.
Can you explain the common applications of spline shafts in machinery?
Spline shafts have various common applications in machinery where torque transmission, relative movement, and load distribution are essential. Here’s a detailed explanation:
1. Gearboxes and Transmissions:
Spline shafts are commonly used in gearboxes and transmissions where they facilitate the transmission of torque from the input shaft to the output shaft. The splines on the shaft engage with corresponding splines on the gears, allowing for precise torque transfer and accommodating relative movement between the gears.
2. Power Take-Off (PTO) Units:
In agricultural and industrial machinery, spline shafts are employed in power take-off (PTO) units. PTO units allow the transfer of power from the engine to auxiliary equipment, such as pumps, generators, or farm implements. Spline shafts enable the torque transfer and accommodate the relative movement required for PTO operation.
3. Steering Systems:
Spline shafts play a crucial role in steering systems, especially in vehicles. They are used in steering columns to transmit torque from the steering wheel to the steering rack or gearbox. The splines on the shaft ensure precise torque transfer while allowing for the axial movement required for steering wheel adjustment.
4. Machine Tools:
Spline shafts find applications in machine tools such as milling machines, lathes, and grinding machines. They are used to transmit torque and enable the relative movement required for tool positioning, feed control, and spindle rotation. Spline shafts ensure accurate and controlled movement of the machine tool components.
5. Industrial Pumps and Compressors:
Spline shafts are utilized in various types of pumps and compressors, including centrifugal pumps, gear pumps, and reciprocating compressors. They transmit torque from the driver (such as an electric motor or an engine) to the impeller or rotor, enabling fluid or gas transfer. Spline shafts accommodate the axial or radial movement caused by thermal expansion or misalignment.
6. Printing and Packaging Machinery:
Spline shafts are integral components in printing and packaging machinery. They are used in processes such as web handling, where precise torque transmission and relative movement are required for tasks like tension control, registration, and material feeding. Spline shafts ensure accurate and synchronized movement of the printing and packaging elements.
7. Aerospace and Defense Systems:
In the aerospace and defense industries, spline shafts are utilized in various applications, including aircraft landing gear systems, missile guidance systems, and helicopter rotor systems. They enable torque transmission, accommodate relative movement, and ensure precise control in critical aerospace and defense mechanisms.
8. Construction and Earthmoving Equipment:
Spline shafts are employed in construction and earthmoving equipment, such as excavators, bulldozers, and loaders. They are used in hydraulic systems to transmit torque from the hydraulic motor to the driven components, such as the digger arm or the bucket. Spline shafts enable efficient power transfer and allow for the articulation and movement of the equipment.
These are just a few examples of the common applications of spline shafts in machinery. Their versatility, torque transmission capabilities, and ability to accommodate relative movement make them essential components in various industries where precise power transfer and flexibility are required.
editor by CX 2024-02-14