Product Description
Steel Grade | 4140,4130,A1050,F11,5140,304L,316L,321,P11,F22,4340 |
1.2344, 17CrNiMo6, 20MnMo, S355NL | |
18CrNiMo7-6 | |
42CrMo, 40CrNiMo |
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Processing Object: | Metal |
---|---|
Molding Style: | Forging |
Molding Technics: | Gravity Casting |
Application: | Agricultural Machinery Parts |
Material: | Steel |
Heat Treatment: | Tempering |
Samples: |
US$ 1000/Piece
1 Piece(Min.Order) | |
---|
Customization: |
Available
| Customized Request |
---|
Can spline shafts be used in both mobile and stationary machinery?
Yes, spline shafts can be used in both mobile and stationary machinery. Here’s a detailed explanation:
1. Mobile Machinery:
Spline shafts find extensive use in various types of mobile machinery. For example:
- In Automotive Applications: Spline shafts are commonly used in automotive drivetrains, where they transmit torque from the engine to the wheels. They are found in components such as the transmission, differential, and axle shafts.
- In Construction and Earthmoving Equipment: Spline shafts are utilized in construction machinery, such as excavators, loaders, and bulldozers. They are employed in the powertrain systems to transfer torque and drive the hydraulic pumps or propel the machine.
- In Agricultural Equipment: Spline shafts are used in agricultural machinery like tractors, combines, and harvesters. They help transfer power from the engine to various driven components, such as the wheels, PTO (power take-off), or hydraulic systems.
- In Off-Road Vehicles: Spline shafts are present in off-road vehicles, including ATVs (all-terrain vehicles) and military vehicles. They enable power transmission to the wheels or drivetrain components, ensuring mobility and performance in challenging terrains.
2. Stationary Machinery:
Spline shafts are also widely employed in stationary machinery across various industries. Some examples include:
- In Machine Tools: Spline shafts are used in machine tools, such as lathes, milling machines, and grinding machines. They provide torque transmission in the spindle or lead screw mechanisms, enabling precision motion control and material removal operations.
- In Industrial Gearboxes: Spline shafts play a crucial role in industrial gearboxes used in manufacturing and processing plants. They transmit torque between input and output shafts, enabling speed reduction or increase as required by the application.
- In Power Generation: Spline shafts are utilized in power generation equipment, including turbines and generators. They help transmit torque between the rotating rotor and the stationary components, facilitating energy conversion.
- In Pump and Compressor Systems: Spline shafts are present in pumps and compressors used in various industries. They transmit torque from the motor or prime mover to the impeller or compressor elements, enabling fluid or gas transfer.
The versatility of spline shafts makes them suitable for a wide range of applications, both mobile and stationary. Their ability to efficiently transmit torque, accommodate misalignment, distribute loads, and provide reliable connections makes them a preferred choice in diverse machinery across industries.
How do spline shafts contribute to precise and consistent rotation?
Spline shafts play a crucial role in achieving precise and consistent rotation in mechanical systems. Here’s how spline shafts contribute to these characteristics:
1. Interlocking Design:
Spline shafts feature a series of ridges or teeth, known as splines, that interlock with corresponding grooves or slots in mating components. This interlocking design ensures a positive connection between the shaft and the mating part, allowing for precise and consistent rotation. The engagement between the splines provides resistance to axial and radial movement, minimizing play or backlash that can introduce inaccuracies in rotation.
2. Load Distribution:
The interlocking engagement of spline shafts allows for effective load distribution along the length of the shaft. This helps distribute the applied torque evenly, reducing stress concentrations and minimizing the risk of localized deformation or failure. By distributing the load, spline shafts contribute to consistent rotation and prevent excessive wear on specific areas of the shaft or the mating components.
3. Torque Transmission:
Spline shafts are specifically designed to transmit torque efficiently from one component to another. The close fit between the splines ensures a high torque-carrying capacity, enabling the shaft to transfer rotational force without significant power loss. This efficient torque transmission contributes to precise and consistent rotation, allowing for accurate positioning and motion control in various applications.
4. Rigidity and Stiffness:
Spline shafts are typically constructed from materials with high rigidity and stiffness, such as steel or alloy. This inherent rigidity helps maintain the dimensional integrity of the shaft and minimizes deflection or bending under load. By providing a stable and stiff rotational axis, spline shafts contribute to precise and consistent rotation, particularly in applications that require tight tolerances or high-speed operation.
5. Alignment and Centering:
The interlocking nature of spline shafts aids in the alignment and centering of rotating components. The splines ensure proper positioning and orientation of the shaft relative to the mating part, facilitating concentric rotation. This alignment helps prevent wobbling, vibrations, and eccentricity, which can adversely affect rotation accuracy and consistency.
6. Lubrication and Wear Reduction:
Proper lubrication of spline shafts is essential for maintaining precise and consistent rotation. Lubricants reduce friction between the mating surfaces, minimizing wear and preventing stick-slip phenomena that can cause irregular rotation. The use of lubrication also helps dissipate heat generated during operation, ensuring optimal performance and longevity of the spline shaft.
By incorporating interlocking design, load distribution, efficient torque transmission, rigidity, alignment, and lubrication, spline shafts contribute to precise and consistent rotation in mechanical systems. Their reliable and accurate rotational characteristics make them suitable for a wide range of applications, from automotive and aerospace to machinery and robotics.
Can you explain the common applications of spline shafts in machinery?
Spline shafts have various common applications in machinery where torque transmission, relative movement, and load distribution are essential. Here’s a detailed explanation:
1. Gearboxes and Transmissions:
Spline shafts are commonly used in gearboxes and transmissions where they facilitate the transmission of torque from the input shaft to the output shaft. The splines on the shaft engage with corresponding splines on the gears, allowing for precise torque transfer and accommodating relative movement between the gears.
2. Power Take-Off (PTO) Units:
In agricultural and industrial machinery, spline shafts are employed in power take-off (PTO) units. PTO units allow the transfer of power from the engine to auxiliary equipment, such as pumps, generators, or farm implements. Spline shafts enable the torque transfer and accommodate the relative movement required for PTO operation.
3. Steering Systems:
Spline shafts play a crucial role in steering systems, especially in vehicles. They are used in steering columns to transmit torque from the steering wheel to the steering rack or gearbox. The splines on the shaft ensure precise torque transfer while allowing for the axial movement required for steering wheel adjustment.
4. Machine Tools:
Spline shafts find applications in machine tools such as milling machines, lathes, and grinding machines. They are used to transmit torque and enable the relative movement required for tool positioning, feed control, and spindle rotation. Spline shafts ensure accurate and controlled movement of the machine tool components.
5. Industrial Pumps and Compressors:
Spline shafts are utilized in various types of pumps and compressors, including centrifugal pumps, gear pumps, and reciprocating compressors. They transmit torque from the driver (such as an electric motor or an engine) to the impeller or rotor, enabling fluid or gas transfer. Spline shafts accommodate the axial or radial movement caused by thermal expansion or misalignment.
6. Printing and Packaging Machinery:
Spline shafts are integral components in printing and packaging machinery. They are used in processes such as web handling, where precise torque transmission and relative movement are required for tasks like tension control, registration, and material feeding. Spline shafts ensure accurate and synchronized movement of the printing and packaging elements.
7. Aerospace and Defense Systems:
In the aerospace and defense industries, spline shafts are utilized in various applications, including aircraft landing gear systems, missile guidance systems, and helicopter rotor systems. They enable torque transmission, accommodate relative movement, and ensure precise control in critical aerospace and defense mechanisms.
8. Construction and Earthmoving Equipment:
Spline shafts are employed in construction and earthmoving equipment, such as excavators, bulldozers, and loaders. They are used in hydraulic systems to transmit torque from the hydraulic motor to the driven components, such as the digger arm or the bucket. Spline shafts enable efficient power transfer and allow for the articulation and movement of the equipment.
These are just a few examples of the common applications of spline shafts in machinery. Their versatility, torque transmission capabilities, and ability to accommodate relative movement make them essential components in various industries where precise power transfer and flexibility are required.
editor by CX 2024-04-30
China OEM OEM Professional Finishing Alloy Steel S45c Carbon Steel Surface Chrome Treatment Forged CZPT Steel Spline/Roller Shaft
Product Description
Product Description
Materials |
Carbon steel,Alloy steel |
Roughness |
Ra0.08-0.2 |
Melting process |
EF+LF+VD |
Production process |
Forging+heat treatment+rough machining+QT+finish machining |
Forging |
Open die forging (product range: Max length 16000mm; Max weight 35 Mt) |
Treatment |
Carburizing and phosphating |
Heat Treatment |
Normalizing, Tempering, Annealing, Q + T (Quenching and Tempering) |
Machining |
Pre-machining, Finish machining |
Surface Finishing |
Sand blasting, Coating, Painting |
Forging ratio |
≥3.5 |
Applicalbe standard |
ASTM,ASME,DIN,JIS,ISO,BS,API,EN |
Executive standard |
JB/GB/EN/DIN/JIS/ASME/ASTM/ISO |
Certification authorities |
ISO9001:2008,ISO14001,TÜV(BV),(LR),ABS,RINA,(GL),(KR),(DNV),(NK),PED. |
Delivery terms |
Rough machining(N+T);finish machining(Q+T),nitriding quenching |
Delivery |
Samples are sent by express |
Produce Equipment |
Friction Screw Press Series, CNC Lathe, Machining Center |
Forging equipment |
6000T open die hydropress |
Surface treatment |
Heat treatment, Polishing, shot blasting, |
Test machine |
spectrograph,ut device,tensile and compact test machine,metalloscope,outside micrometer,bore dial indicator,trilinear coordinatre |
Application series |
Representative steel type |
Description |
|
Petroleum machinery series |
AISI4150,AISI4140,AISI4130, 30CrMo,4145H |
Valve body, valve block, drill pipe, drill collar |
|
Tool mold series |
1.2714,5CrMnMo,5CrNiMoV, 1.2738,1.2311,1.2312 |
Die casting mold, forging mold, |
|
plastic mold |
|||
Bearing series |
52100,GCr15,SUJ2 |
Bearing ring, rolling bearing, piston rod |
|
Marine series |
4140,42CrMo,SCM440, 709M40 |
Marine accessories |
|
Car series |
SAE8620,20CrNiMo, SNCM220 |
Crankshaft,gear |
|
Heavy- |
40CrNiMo,SNCM439, SAE4340,EN24 |
Port transmission parts, |
|
Mining machinery series |
655M13,826M40, |
Mining bit, carburizing and crushing machinery |
|
Wind power gear series |
18CrNiMo7-6,17CrNiMo6, 1.6582,1.6587,SAE8620 |
Meet the design life of more than 20 years |
|
Wind power spindle series |
34CrNiMo6,817M40 |
Meet the design life of more than 20 years |
|
Nitriding series |
20MnCr5,38CrMoAl, 31CrMoV9 |
Gear, injection molding machine screw / barrel,precision components |
|
Pressure vessel series |
15CrMo,13CrMo4-4 |
Boiler, petrochemical hydrogenation vessel accessories |
|
Metallurgical roll series |
21CrMoV511,W1.7225,EN19,709M40 |
Steel rolling roll |
Company advantage
MEIDE designs, develops, produces and delivers based on your drawings, samples or just an idea!
* Provide technical process analysis, development and manufacturing integration of resources according to customer requirements, to provide different processes of OEM castings and forgings and CNC machining parts.
* We supply both machined and non-machined castings and forgings to various industries, starting with OEM suppliers.
* We are both a manufacturer and a trading company, breaking the limits of a single factory
* We have 100 strategic partners for production of different technologies
* Professional team including translators, engineers, inspectors and customer service * has developed more than 10,000 products to date
* The OEM division is the most promising member of MEIDE and will receive the strongest support from the whole group * Any OEM inquiry will be set up as a project and will be considered a focus within the Group
* 20 years of independent development and design capabilities
* 20 senior engineers
*Auto CAD/Pro Engineer /Solid Works
* Our forging processes are open die forging, precision forging, die forging
* Dual control of standard and OEM products
* Our factory has a variety of equipment, such as lathes, CNC, drilling machine, milling machine, boring machine, planer.
* Delivery time and packaging can be completely controlled according to customer requirements.
Forging Production Flow
1. Enquiry With Drawing In Details
2. Confirm Steel Material, Chemical Compositions, Mechanical Properties, Tolerances
3. Confirm Payment Terms, Order Materials or Check Material in Stock
4. Check Material Chemical Compositions, Material Weight, Dimensions
5. Cut Materials, Record Weight, Pre-Heating For Forging
6. Forging Ratios, Heat Treatment After Forging, Dimension Check
7. Rough Machining, UT Test, Heat Treatment
8. Fine Machining, UT & PT Test, Dimensions Inspection, Mechanical Properties Test
9. Customer Inspection at Site, Packing, Delivery Arrangement
10. Balance Payment Confirmation, Dispatch Forgings or Casting
11. Bill of Loading Confirmation, MTC Dispatch, Customs Clearances
12. Order Accomplished
Shipment Terms |
1) 0-100kg: express & air freight priority |
2) >100kg: sea freight priority |
|
3) As per customized specifications |
|
All parts are custom made according to customer’s drawings or samples, no stock. |
FAQ
Q1: Are you a trading company or a manufacturer?
A: We are an industrial and trading company with our own iron foundry and many outsourcing partners.
Q2: What is your lead time?
A: Approximately 15-35 days from the date of order.
Q3: Do you provide samples? Is it free or extra?
A: We can provide samples. If it’s not too much, it’s free. However, if we need to make the mold first, we need to charge 50% of the mold cost.
Q4: What are your payment terms?
1) Mold fee: 50% in advance, 50% after sample approval
2) Goods: 30% down payment, 70% should be received before delivery.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Processing Object: | Metal |
---|---|
Molding Style: | Forging |
Molding Technics: | Pressure Casting |
Application: | Agricultural Machinery Parts |
Material: | Carbon Steel Stainless Steel Copper Aluminum Titan |
Heat Treatment: | Tempering |
Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
---|
Customization: |
Available
| Customized Request |
---|
How do spline shafts handle variations in torque and rotational force?
Spline shafts are designed to handle variations in torque and rotational force in mechanical systems. Here’s a detailed explanation:
1. Interlocking Splines:
Spline shafts have a series of interlocking splines along their length. These splines engage with corresponding splines on the mating component, such as gears or couplings. The interlocking design ensures a secure and robust connection, capable of transmitting torque and rotational force.
2. Load Distribution:
When torque is applied to a spline shaft, the load is distributed across the entire engagement surface of the splines. This helps to minimize stress concentrations and prevents localized wear or failure. The load distribution capability of spline shafts allows them to handle variations in torque and rotational force effectively.
3. Material Selection:
Spline shafts are typically made from materials with high strength and durability, such as alloy steels. The material selection is crucial in handling variations in torque and rotational force. It ensures that the spline shaft can withstand the applied loads without deformation or failure.
4. Spline Profile:
The design of the spline profile also contributes to the handling of torque variations. The spline profile determines the contact area and the distribution of forces along the splines. By optimizing the spline profile, manufacturers can enhance the load-carrying capacity and improve the ability of the spline shaft to handle variations in torque.
5. Surface Finish and Lubrication:
Proper surface finish and lubrication play a crucial role in the performance of spline shafts. A smooth surface finish reduces friction and wear, while suitable lubrication minimizes heat generation and ensures smooth operation. These factors help in handling variations in torque and rotational force by reducing the impact of friction and wear on the spline engagement.
6. Design Considerations:
Engineers take several design considerations into account to ensure spline shafts can handle variations in torque and rotational force. These considerations include appropriate spline dimensions, tooth profile geometry, spline fit tolerance, and the selection of mating components. By carefully designing the spline shaft and its mating components, engineers can optimize the system’s performance and reliability.
7. Overload Protection:
In some applications, spline shafts may be equipped with overload protection mechanisms. These mechanisms, such as shear pins or torque limiters, are designed to disconnect the drive temporarily or slip when the torque exceeds a certain threshold. This protects the spline shaft and other components from damage due to excessive torque.
Overall, spline shafts handle variations in torque and rotational force through their interlocking splines, load distribution capability, appropriate material selection, optimized spline profiles, surface finish, lubrication, design considerations, and, in some cases, overload protection mechanisms. These features ensure efficient torque transmission and enable spline shafts to withstand the demands of various mechanical systems.
How do spline shafts contribute to precise and consistent rotation?
Spline shafts play a crucial role in achieving precise and consistent rotation in mechanical systems. Here’s how spline shafts contribute to these characteristics:
1. Interlocking Design:
Spline shafts feature a series of ridges or teeth, known as splines, that interlock with corresponding grooves or slots in mating components. This interlocking design ensures a positive connection between the shaft and the mating part, allowing for precise and consistent rotation. The engagement between the splines provides resistance to axial and radial movement, minimizing play or backlash that can introduce inaccuracies in rotation.
2. Load Distribution:
The interlocking engagement of spline shafts allows for effective load distribution along the length of the shaft. This helps distribute the applied torque evenly, reducing stress concentrations and minimizing the risk of localized deformation or failure. By distributing the load, spline shafts contribute to consistent rotation and prevent excessive wear on specific areas of the shaft or the mating components.
3. Torque Transmission:
Spline shafts are specifically designed to transmit torque efficiently from one component to another. The close fit between the splines ensures a high torque-carrying capacity, enabling the shaft to transfer rotational force without significant power loss. This efficient torque transmission contributes to precise and consistent rotation, allowing for accurate positioning and motion control in various applications.
4. Rigidity and Stiffness:
Spline shafts are typically constructed from materials with high rigidity and stiffness, such as steel or alloy. This inherent rigidity helps maintain the dimensional integrity of the shaft and minimizes deflection or bending under load. By providing a stable and stiff rotational axis, spline shafts contribute to precise and consistent rotation, particularly in applications that require tight tolerances or high-speed operation.
5. Alignment and Centering:
The interlocking nature of spline shafts aids in the alignment and centering of rotating components. The splines ensure proper positioning and orientation of the shaft relative to the mating part, facilitating concentric rotation. This alignment helps prevent wobbling, vibrations, and eccentricity, which can adversely affect rotation accuracy and consistency.
6. Lubrication and Wear Reduction:
Proper lubrication of spline shafts is essential for maintaining precise and consistent rotation. Lubricants reduce friction between the mating surfaces, minimizing wear and preventing stick-slip phenomena that can cause irregular rotation. The use of lubrication also helps dissipate heat generated during operation, ensuring optimal performance and longevity of the spline shaft.
By incorporating interlocking design, load distribution, efficient torque transmission, rigidity, alignment, and lubrication, spline shafts contribute to precise and consistent rotation in mechanical systems. Their reliable and accurate rotational characteristics make them suitable for a wide range of applications, from automotive and aerospace to machinery and robotics.
In which industries are spline shafts typically used?
Spline shafts find applications in a wide range of industries where torque transmission, relative movement, and load distribution are critical. Here’s a detailed explanation:
1. Automotive Industry:
The automotive industry extensively uses spline shafts in various components and systems. They are found in transmissions, drivelines, steering systems, differentials, and axle assemblies. Spline shafts enable the transmission of torque, accommodate relative movement, and ensure efficient power transfer in vehicles.
2. Aerospace and Defense Industry:
Spline shafts are essential in the aerospace and defense industry. They are used in aircraft landing gear systems, actuation mechanisms, missile guidance systems, engine components, and rotor assemblies. The aerospace and defense sector relies on spline shafts for precise torque transfer, relative movement accommodation, and critical control mechanisms.
3. Industrial Machinery and Equipment:
Spline shafts are widely employed in industrial machinery and equipment. They are used in gearboxes, machine tools, pumps, compressors, conveyors, printing machinery, and packaging equipment. Spline shafts enable torque transmission, accommodate misalignments and vibrations, and ensure accurate movement and synchronization of machine components.
4. Agriculture and Farming:
The agriculture and farming industry extensively uses spline shafts in equipment such as tractors, harvesters, and agricultural implements. Spline shafts are found in power take-off (PTO) units, transmission systems, hydraulic mechanisms, and steering systems. They enable torque transfer, accommodate relative movement, and provide flexibility in agricultural machinery.
5. Construction and Mining:
In the construction and mining industries, spline shafts are used in equipment such as excavators, loaders, bulldozers, and drilling rigs. They are found in hydraulic systems, power transmission systems, and articulated mechanisms. Spline shafts facilitate torque transmission, accommodate misalignments, and enable efficient power transfer in heavy-duty machinery.
6. Marine and Offshore:
Spline shafts have applications in the marine and offshore industry. They are used in propulsion systems, thrusters, rudders, winches, and marine pumps. Spline shafts enable torque transmission in marine vessels and offshore equipment, accommodating axial and radial movement, and ensuring reliable power transfer.
7. Energy and Power Generation:
Spline shafts are utilized in the energy and power generation sector. They are found in turbines, generators, compressors, and other rotating equipment. Spline shafts enable torque transmission and accommodate relative movement in power generation systems, ensuring efficient and reliable operation.
8. Rail and Transportation:
Spline shafts are employed in the rail and transportation industry. They are found in locomotives, railcar systems, and suspension mechanisms. Spline shafts enable torque transfer, accommodate movement and vibrations, and ensure precise control in rail and transportation applications.
These are just a few examples of the industries where spline shafts are typically used. Their versatility, torque transmission capabilities, and ability to accommodate relative movement make them vital components in various sectors that rely on efficient power transfer, flexibility, and precise control.
editor by CX 2024-04-02
China high quality Hard Chrome Forging Carbon Steel Transmission Helical Bevel Pinion Spline Gear Shaft
Product Description
1.P roduct Description
Thi s Gear shaft, Herringbone Gear Shaft, Bevel Gear, Eccentric Shaft mainly used on vessel engine, fan internal gear
2.1. Gear Shaft Processing
Gear Shaft drawing CHECK, Make Forging Mold, Forging Mold Quality Inspection Check, Machine Processing, Check Size\Hardness\Surface Finish and other technical parameters on drawing.
2.2. Herringbone Gear Shaft Package
Spray anti-rust oil on Herringbone Gear Shaft, Wrap waterproof cloth around Gear Shaft for reducer, Prepare package by shaft shape&weight to choose steel frame, steel support or wooden box etc.
2.3. OEM Customized Gear Shaft
We supply OEM SERVICE, customized herringbone gear shaft with big module, more than 1tons big weight, more than 3m length, 42CrMo/35CrMo or your specified required material gear shaft.
2.Product Technical info.
Module | m | Range: 5~70 |
Gear Teeth Number | z | OEM by drawing’s technical parameters |
Teeth Height | H | OEM by drawing’s technical parameters |
Teeth Thickness | S | OEM by drawing’s technical parameters |
Tooth pitch | P | OEM by drawing’s technical parameters |
Tooth addendum | Ha | OEM by drawing’s technical parameters |
Tooth dedendum | Hf | OEM by drawing’s technical parameters |
Working height | h’ | OEM by drawing’s technical parameters |
Bottom clearance | C | OEM by drawing’s technical parameters |
Pressure Angle | α | OEM by drawing’s technical parameters |
Helix Angle, | OEM by drawing’s technical parameters | |
Surface hardness | HRC | Range: HRC 50~HRC63(Quenching) |
Hardness: | HB | Range: HB150~HB280; Hardening Tempering/ Hardened Tooth Surface |
Surface finish | Range: Ra1.6~Ra3.2 | |
Tooth surface roughness | Ra | Range: ≥0.4 |
Gear Accuracy Grade | Grade Range: 5-6-7-8-9 (ISO 1328) | |
Length | L | Range: 0.8m~10m |
Weight | Kg | Range: Min. 100kg~Max. 80tons Single Piece |
Gear Position | Internal/External Gear | |
Toothed Portion Shape | Spur Gear/Bevel/Spiral/Helical/Straight | |
Shaft shape | Herringbone Gear Shaft / Gear Shaft / Eccentric Shaft / Spur Gear / Girth Gear / Gear Wheel | |
Material | Forging/ Casting |
Forging/ Casting 45/42CrMo/40Cr or OEM |
Manufacturing Method | Cut Gear | |
Gear Teeth Milling | √ | |
Gear Teeth Grinding | √ | |
Heat Treatment | Quenching /Carburizing | |
Sand Blasting | Null | |
Testing | UT\MT | |
Trademark | TOTEM/OEM | |
Application | Gearbox, Reducer, Petroleum,Cement,Mining,Metallurgy etc. Wind driven generator,vertical mill reducer,oil rig helical gear,petroleum slurry pump gear shaft |
|
Transport Package | Export package (wooden box, steel frame etc.) | |
Origin | China | |
HS Code | 8483409000 |
Material Comparison List
STEEL CODE GRADES COMPARISON | |||||
CHINA/GB | ISO | ГΟСТ | ASTM | JIS | DIN |
45 | C45E4 | 45 | 1045 | S45C | CK45 |
40Cr | 41Cr4 | 40X | 5140 | SCr440 | 41Cr4 |
20CrMo | 18CrMo4 | 20ХМ | 4118 | SCM22 | 25CrMo4 |
42CrMo | 42CrMo4 | 38XM | 4140 | SCM440 | 42CrMo4 |
20CrMnTi | 18XГT | SMK22 | |||
20Cr2Ni4 | 20X2H4A | ||||
20CrNiMo | 20CrNiMo2 | 20XHM | 8720 | SNCM220 | 21NiCrMo2 |
40CrNiMoA | 40XH2MA/ 40XHMA |
4340 | SNCM439 | 40NiCrMo6/ 36NiCrMo4 |
|
20CrNi2Mo | 20NiCrMo7 | 20XH2MA | 4320 | SNCM420 |
3.Totem Service
TOTEM Machinery focus on supplying GEAR SHAFT, ECCENTRIC SHAFT, HERRINGBONE GEAR, BEVEL GEAR, INTERNAL GEAR and other parts for transmission devices & equipments(large industrial reducers & drivers). Which were mainly used in the fields of port facilities, cement, mining, metallurgical industry etc. We invested in several machine processing factories,forging factories and casting factories,relies on these strong reliable and high-quality supplier network, to let our customers worry free.
TOTEM Philosophy: Quality-No.1, Integrity- No.1, Service- No.1
24hrs Salesman on-line, guarantee quick and positive feedback. Experienced and Professional Forwarder Guarantee Log. transportation.
4.About TOTEM
1. Workshop & Processing Strength
2. Testing Facilities
3. Customer Inspection & Shipping
5. Contact Us
ZheJiang CHINAMFG Machinery Co.,Ltd
Facebook: ZheJiang Totem
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Material: | Alloy Steel |
---|---|
Load: | Drive Shaft |
Stiffness & Flexibility: | Forging |
Journal Diameter Dimensional Accuracy: | It5-It9 |
Axis Shape: | Straight Shaft |
Shaft Shape: | Customized |
Customization: |
Available
| Customized Request |
---|
How do spline shafts handle variations in torque and rotational force?
Spline shafts are designed to handle variations in torque and rotational force in mechanical systems. Here’s a detailed explanation:
1. Interlocking Splines:
Spline shafts have a series of interlocking splines along their length. These splines engage with corresponding splines on the mating component, such as gears or couplings. The interlocking design ensures a secure and robust connection, capable of transmitting torque and rotational force.
2. Load Distribution:
When torque is applied to a spline shaft, the load is distributed across the entire engagement surface of the splines. This helps to minimize stress concentrations and prevents localized wear or failure. The load distribution capability of spline shafts allows them to handle variations in torque and rotational force effectively.
3. Material Selection:
Spline shafts are typically made from materials with high strength and durability, such as alloy steels. The material selection is crucial in handling variations in torque and rotational force. It ensures that the spline shaft can withstand the applied loads without deformation or failure.
4. Spline Profile:
The design of the spline profile also contributes to the handling of torque variations. The spline profile determines the contact area and the distribution of forces along the splines. By optimizing the spline profile, manufacturers can enhance the load-carrying capacity and improve the ability of the spline shaft to handle variations in torque.
5. Surface Finish and Lubrication:
Proper surface finish and lubrication play a crucial role in the performance of spline shafts. A smooth surface finish reduces friction and wear, while suitable lubrication minimizes heat generation and ensures smooth operation. These factors help in handling variations in torque and rotational force by reducing the impact of friction and wear on the spline engagement.
6. Design Considerations:
Engineers take several design considerations into account to ensure spline shafts can handle variations in torque and rotational force. These considerations include appropriate spline dimensions, tooth profile geometry, spline fit tolerance, and the selection of mating components. By carefully designing the spline shaft and its mating components, engineers can optimize the system’s performance and reliability.
7. Overload Protection:
In some applications, spline shafts may be equipped with overload protection mechanisms. These mechanisms, such as shear pins or torque limiters, are designed to disconnect the drive temporarily or slip when the torque exceeds a certain threshold. This protects the spline shaft and other components from damage due to excessive torque.
Overall, spline shafts handle variations in torque and rotational force through their interlocking splines, load distribution capability, appropriate material selection, optimized spline profiles, surface finish, lubrication, design considerations, and, in some cases, overload protection mechanisms. These features ensure efficient torque transmission and enable spline shafts to withstand the demands of various mechanical systems.
Can spline shafts be used in automotive applications, and if so, how?
Yes, spline shafts are extensively used in automotive applications due to their ability to transmit torque and provide reliable power transmission. Here’s how spline shafts are used in automotive applications:
Spline shafts play a crucial role in various automotive systems and components, including:
- Drivetrain: Spline shafts are an integral part of the drivetrain system in vehicles. They transmit torque from the engine to the wheels, allowing the vehicle to move. Spline shafts are present in components such as the transmission, differential, and axle shafts. In manual transmissions, the spline shaft connects the transmission input shaft to the clutch disc, enabling power transfer from the engine. In automatic transmissions, spline shafts are used in the torque converter and the output shaft.
- Steering System: Spline shafts are employed in the steering system to transmit torque from the steering wheel to the steering rack or gearbox. They provide a direct connection between the driver’s input and the movement of the wheels, allowing for steering control.
- Power Take-Off (PTO) Systems: Some vehicles, particularly commercial trucks and agricultural machinery, utilize PTO systems. Spline shafts are used in PTOs to transfer power from the vehicle’s engine to auxiliary equipment, such as hydraulic pumps, generators, or agricultural implements.
- Transfer Cases: In four-wheel-drive (4WD) or all-wheel-drive (AWD) vehicles, transfer cases are used to distribute power to the front and rear axles. Spline shafts are utilized in the transfer case to transfer torque between the transmission and the front and rear drive shafts.
- Propeller Shafts: Spline shafts are present in propeller shafts, which transmit torque from the transmission or transfer case to the rear axle in rear-wheel-drive vehicles. They accommodate the relative movement between the transmission and the axle due to suspension travel.
In automotive applications, spline shafts are designed to withstand high torque loads, provide precise torque transmission, and accommodate misalignments and fluctuations in operating conditions. They are typically made from high-strength steel or alloy materials to ensure durability and resistance to wear. Proper lubrication is essential to minimize friction and ensure smooth operation.
The use of spline shafts in automotive applications allows for efficient power transmission, precise control, and reliable performance, contributing to the overall functionality and drivability of vehicles.
Can you explain the common applications of spline shafts in machinery?
Spline shafts have various common applications in machinery where torque transmission, relative movement, and load distribution are essential. Here’s a detailed explanation:
1. Gearboxes and Transmissions:
Spline shafts are commonly used in gearboxes and transmissions where they facilitate the transmission of torque from the input shaft to the output shaft. The splines on the shaft engage with corresponding splines on the gears, allowing for precise torque transfer and accommodating relative movement between the gears.
2. Power Take-Off (PTO) Units:
In agricultural and industrial machinery, spline shafts are employed in power take-off (PTO) units. PTO units allow the transfer of power from the engine to auxiliary equipment, such as pumps, generators, or farm implements. Spline shafts enable the torque transfer and accommodate the relative movement required for PTO operation.
3. Steering Systems:
Spline shafts play a crucial role in steering systems, especially in vehicles. They are used in steering columns to transmit torque from the steering wheel to the steering rack or gearbox. The splines on the shaft ensure precise torque transfer while allowing for the axial movement required for steering wheel adjustment.
4. Machine Tools:
Spline shafts find applications in machine tools such as milling machines, lathes, and grinding machines. They are used to transmit torque and enable the relative movement required for tool positioning, feed control, and spindle rotation. Spline shafts ensure accurate and controlled movement of the machine tool components.
5. Industrial Pumps and Compressors:
Spline shafts are utilized in various types of pumps and compressors, including centrifugal pumps, gear pumps, and reciprocating compressors. They transmit torque from the driver (such as an electric motor or an engine) to the impeller or rotor, enabling fluid or gas transfer. Spline shafts accommodate the axial or radial movement caused by thermal expansion or misalignment.
6. Printing and Packaging Machinery:
Spline shafts are integral components in printing and packaging machinery. They are used in processes such as web handling, where precise torque transmission and relative movement are required for tasks like tension control, registration, and material feeding. Spline shafts ensure accurate and synchronized movement of the printing and packaging elements.
7. Aerospace and Defense Systems:
In the aerospace and defense industries, spline shafts are utilized in various applications, including aircraft landing gear systems, missile guidance systems, and helicopter rotor systems. They enable torque transmission, accommodate relative movement, and ensure precise control in critical aerospace and defense mechanisms.
8. Construction and Earthmoving Equipment:
Spline shafts are employed in construction and earthmoving equipment, such as excavators, bulldozers, and loaders. They are used in hydraulic systems to transmit torque from the hydraulic motor to the driven components, such as the digger arm or the bucket. Spline shafts enable efficient power transfer and allow for the articulation and movement of the equipment.
These are just a few examples of the common applications of spline shafts in machinery. Their versatility, torque transmission capabilities, and ability to accommodate relative movement make them essential components in various industries where precise power transfer and flexibility are required.
editor by CX 2023-12-26